R0015336 Pneumatic Output Testing : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_135339.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image",... »)
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{{Introduction
 
{{Introduction
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|Introduction=<translate><u>'''Tools Required'''</u>
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|Introduction=<translate>27/08/2025
  
  
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PCL airline connection
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Moved to Confluence
  
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12mm blanking ports
 
  
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Valve Manual over ride tool
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Click [https://stuga-ltd.atlassian.net/wiki/external/ZjJkMDQ0MDA4NWNhNGY1OGE2ODIxN2EwNmZjNGFhZjQ Here]</translate>
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Standard screwdriver set
 
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Additional colleague when setting regulator pressures for outputs 
 
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<u>'''Parts required'''</u>
 
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R0015040 completed module</translate>
 
 
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{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Safety</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Output testing will require valve operation with no e/s circuit
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|Step_Content=<translate></translate>
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Ensure the following
 
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Work area is clear from all components not required for testing
 
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All colleagues are aware of the procedure being undertaken
 
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No additional colleagues are working on the module
 
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PCL coupling is accessible to release pressure in case of emergency
 
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Testing procedure is fully adhered to</translate>
 
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|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Machine Lubrication</translate>
 
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|Step_Content=<translate>Machine lubrication must be completed before operation of mechanical components
 
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Grease following points with grease gun
 
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1 Eject bearings.  4 off grease nipples. Apply grease until it starts to exit bearing
 
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2 Saw head bearing. 4 off greasing nipples. Apply grease until it starts to exit bearing
 
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3 SY Axis bearings. 4 off greasing nipples. Apply grease until it starts to exit bearing
 
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<br /></translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2024-04-02_074126.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2024-04-02_074821.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Set Air service unit soft start</translate>
 
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|Step_Content=<translate>Wind fully out soft start screw situated on top on main air service unit</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085346.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check all open ports</translate>
 
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|Step_Content=<translate>Ensure all open ports and trailing pipes are suitably blanked</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085422.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085428.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085433.png
 
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|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085439.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Connect main PCL</translate>
 
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|Step_Content=<translate>Connect main pcl air feed to air service unit
 
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Increase Air service unit pressure to 6.0bar</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085521.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085526.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check for leaks</translate>
 
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|Step_Content=<translate>Check for audible leaks on the red pipe lines installed and correct if found
 
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Check air gun regulator functions properly . Fully open the regulator (2 bar limited ) and test air gun assembly</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085620.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085624.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Manual overide</translate>
 
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|Step_Content=<translate>Enable the manual over ride on the main air service unit
 
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This will purge the system with air.</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085705.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check for leaks</translate>
 
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|Step_Content=<translate>Check for audible leaks on blue Pipe line, and active control pipes to cylinders and regulators</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085829.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085842.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085847.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check home positions</translate>
 
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|Step_Content=<translate>With the system in the natural state when over ridden, the following cylinder positions should be confirmed</translate>
 
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|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>home positions for outputs</translate>
 
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|Step_Content=<translate>1    Y80 Infeed Top clamp contracted
 
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2    Y82 Outfeed top clamp contracted
 
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3    Y91 eject cylinder contracted
 
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4    Y202 clamp infeed side  extended
 
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5    Y204 Clamp pos contracted
 
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6    Y206 Centralise contracted</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085939.png
 
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|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090519.png
 
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|Step_Picture_05=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090500.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>If any deviation from the above</translate>
 
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|Step_Content=<translate>If any deviation from the above check pipe connections to incorrect output</translate>
 
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|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Manual valve over ride</translate>
 
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|Step_Content=<translate>Each valve can be manually fired from the over ride button. Pressing this will activate the valve and fire the cylinder /output
 
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when a valve is over ridden, ensure attention is paid to any new air leaks that could become present in the active line when fired</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090922.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y80 Clamp infeed top</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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Adjust regulator to 0.2 M.P.A
 
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Cylinder should extend
 
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Should retract when valve released</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091010.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091005.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090959.png
 
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|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091014.png
 
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|Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":503,"height":591,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.19,"scaleY":1.19,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/9/9f/R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091014.png","filters":[]}],"height":705,"width":600}
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y82 Clamp outfeed top</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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Cylinder should extend
 
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Should retract when valve released</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091120.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091124.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y91 Eject</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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Eject table should move away from saw head
 
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−
Should retract when valve released</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091209.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091203.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y202 Side clamp</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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Set regulator to 0.2 M.P.A
 
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Side clamp should move towards backfence rollers
 
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−
Should retract when valve released</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091251.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091256.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091240.png
 
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|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091246.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y204 Clamp position</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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−
 
 
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Clamps should move towards from of machine.
 
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−
If movement is slow/not present  check flow restrictors on back of electrical cabinet identified as 2049
 
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−
 
 
−
Should retract when valve released</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091416.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091422.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 27 août 2025 à 13:35

Details for manual pneumatic output testing on module

Auteur avatarGareth Green | Dernière modification 27/08/2025 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
1 heure(s)

Details for manual pneumatic output testing on module

Difficulté
Moyen
Durée
1 heure(s)

Introduction

27/08/2025


Moved to Confluence


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