R0015336 Pneumatic Output Testing : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_135339.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image",... »)
(Balise : Remplacé)
 
(2 révisions intermédiaires par le même utilisateur non affichées)
Ligne 9 : Ligne 9 :
 
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{{Introduction
 
{{Introduction
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|Introduction=<translate><u>'''Tools Required'''</u>
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|Introduction=<translate>27/08/2025
  
  
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PCL airline connection
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Moved to Confluence
  
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12mm blanking ports
 
  
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Valve Manual over ride tool
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Click [https://stuga-ltd.atlassian.net/wiki/external/ZjJkMDQ0MDA4NWNhNGY1OGE2ODIxN2EwNmZjNGFhZjQ Here]</translate>
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Standard screwdriver set
 
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Additional colleague when setting regulator pressures for outputs 
 
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<u>'''Parts required'''</u>
 
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R0015040 completed module</translate>
 
 
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{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Safety</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Output testing will require valve operation with no e/s circuit
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|Step_Content=<translate></translate>
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Ensure the following
 
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Work area is clear from all components not required for testing
 
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All colleagues are aware of the procedure being undertaken
 
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No additional colleagues are working on the module
 
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PCL coupling is accessible to release pressure in case of emergency
 
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Testing procedure is fully adhered to</translate>
 
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|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Set Air service unit soft start</translate>
 
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|Step_Content=<translate>Wind fully out soft start screw situated on top on main air service unit</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085346.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check all open ports</translate>
 
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|Step_Content=<translate>Ensure all open ports and trailing pipes are suitably blanked</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085422.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085428.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085433.png
 
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|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085439.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Connect main PCL</translate>
 
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|Step_Content=<translate>Connect main pcl air feed to air service unit
 
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Increase Air service unit pressure to 6.0bar</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085521.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085526.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check for leaks</translate>
 
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|Step_Content=<translate>Check for audible leaks on the red pipe lines installed and correct if found
 
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Check air gun regulator functions properly . Fully open the regulator (2 bar limited ) and test air gun assembly</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085620.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085624.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Manual overide</translate>
 
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|Step_Content=<translate>Enable the manual over ride on the main air service unit
 
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This will purge the system with air.</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085705.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check for leaks</translate>
 
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|Step_Content=<translate>Check for audible leaks on blue Pipe line, and active control pipes to cylinders and regulators</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085829.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085842.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085847.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check home positions</translate>
 
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|Step_Content=<translate>With the system in the natural state when over ridden, the following cylinder positions should be confirmed</translate>
 
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|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>home positions for outputs</translate>
 
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|Step_Content=<translate>1    Y80 Infeed Top clamp contracted
 
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2    Y82 Outfeed top clamp contracted
 
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3    Y91 eject cylinder contracted
 
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4    Y202 clamp infeed side  extended
 
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5    Y204 Clamp pos contracted
 
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6    Y206 Centralise contracted</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085939.png
 
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|Step_Picture_05_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":502,"height":560,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.2,"scaleY":1.2,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/c7/R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090500.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":284.2,"top":320.2,"width":359.21,"height":359.21,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":179.60523333102364,"ry":179.60523333102364},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":128,"top":173,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"6","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":6}],"height":669,"width":600}
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>If any deviation from the above</translate>
 
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|Step_Content=<translate>If any deviation from the above check pipe connections to incorrect output</translate>
 
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|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Manual valve over ride</translate>
 
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|Step_Content=<translate>Each valve can be manually fired from the over ride button. Pressing this will activate the valve and fire the cylinder /output
 
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−
when a valve is over ridden, ensure attention is paid to any new air leaks that could become present in the active line when fired</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090922.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y80 Clamp infeed top</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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−
 
 
−
Adjust regulator to 0.2 M.P.A
 
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Cylinder should extend
 
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−
Should retract when valve released</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091010.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091005.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090959.png
 
−
|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091014.png
 
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|Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":503,"height":591,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.19,"scaleY":1.19,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/9/9f/R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091014.png","filters":[]}],"height":705,"width":600}
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Y82 Clamp outfeed top</translate>
 
−
|Step_Content=<translate>Fire and hold valve
 
−
 
 
−
 
 
−
Cylinder should extend
 
−
 
 
−
 
 
−
Should retract when valve released</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091120.png
 
−
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091124.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y91 Eject</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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Eject table should move away from saw head
 
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−
 
 
−
Should retract when valve released</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091209.png
 
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|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091203.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y202 Side clamp</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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−
 
 
−
Set regulator to 0.2 M.P.A
 
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Side clamp should move towards backfence rollers
 
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Should retract when valve released</translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091251.png
 
−
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091256.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091240.png
 
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|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091246.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Y204 Clamp position</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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Clamps should move towards from of machine.
 
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If movement is slow/not present  check flow restrictors on back of electrical cabinet identified as 2049
 
−
 
 
−
 
 
−
Should retract when valve released</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091416.png
 
−
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091422.png
 
−
}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y206 Centralise</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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−
 
 
−
Set regulator to 2 M.P.A
 
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−
 
 
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Saw head should move towards rear of machine
 
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Should retract when valve released
 
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−
<br /></translate>
 
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|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091504.png
 
−
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091451.png
 
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|Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091455.png
 
−
|Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091459.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Y207 saw cut</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
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−
 
 
−
Saw head should raise up
 
−
 
 
−
 
 
−
Should retract when valve released</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091622.png
 
−
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091617.png
 
−
}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Y210 Z support infeed</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
−
 
 
−
 
 
−
Infeed side z block should fire towards back fence
 
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−
 
 
−
Should retract when valve released</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
−
}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Y212 Hi low pressure</translate>
 
−
|Step_Content=<translate>assistance required from colleague
 
−
 
 
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Fire and hold Y80 output , infeed top clamp should move down. Keep Y80 held down
 
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Top clamp block pressure should be weak enough to override by hand and move clamp back towards cylinder
 
−
 
 
−
 
 
−
Additionally fire Y212,  this should switch clamp to high pressure and stop clamp being able to be over ridden by hand</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_143932.png
 
−
|Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Y213 Saw blowers</translate>
 
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|Step_Content=<translate>Fire and hold valve
 
−
 
 
−
 
 
−
Blowers should switch on
 
−
 
 
−
 
 
−
Check operation of inline flow controllers .
 
−
 
 
−
 
 
−
When fully closed air flow should stop completely. If air flow can not be completely stopped by flow controller, it is fitted the wrong way around.  Change and recheck if this occurs</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Y214 Z turret infeed</translate>
 
−
|Step_Content=<translate>Fire and hold valve
 
−
 
 
−
 
 
−
Infeed turret should rotate once
 
−
 
 
−
 
 
−
Release and fire valve again and turret should again rotate one position</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Y215 Z turret outfeed</translate>
 
−
|Step_Content=<translate>Fire and hold valve
 
−
 
 
−
Outfeed turret should rotate once
 
−
 
 
−
Release and fire valve again and turret should again rotate one position</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Y224 Z support outfeed</translate>
 
−
|Step_Content=<translate>Fire and hold valve
 
−
 
 
−
Outfeed side z block should fire towards back fence
 
−
 
 
−
Should retract when valve released</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>output testing complete</translate>
 
−
|Step_Content=<translate>Disconnect pcl air supply
 
−
 
 
−
 
 
−
Remove temporary blanks fitted</translate>
 
−
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_135953.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 27 août 2025 à 13:35

Details for manual pneumatic output testing on module

Auteur avatarGareth Green | Dernière modification 27/08/2025 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
1 heure(s)

Details for manual pneumatic output testing on module

Difficulté
Moyen
Durée
1 heure(s)

Introduction

27/08/2025


Moved to Confluence


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