R0015101 Bench Assemble Take Up Assembly

Instructions to bench assemble take up parts

Difficulté

Medium Moyen

Durée

1 hour(s) heure(s)

R0015101_Bench_Assemble_Take_Up_Assembly_Screenshot_2023-07-06_065343.png

Introduction

Tools Required

Standard hex key set

Standard spanner set

Parts Required

D0008281 Takeup Boss Cap x 4

D0015581 Fixed Pivot Bracket x 4

D0015584 Cylinder Trunnion Plate x 1

D0015590 Takeup Arm ZX5 x4

D0015593 Takeup Arm Pin ZX5 x 4

D0015595 Takeup Arm Washer 4mm x 4

D0015596 Takeup Bearing Block Short x 4

D0015605 Fixed Pivot Bracket End Plate x 4

D0015736 Hard Stop Backplate x 1

D0015737 Hard Stop Shaft x 1

M0001077 Rubber bump stop M6 x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 1

P0000049 Cylinder Spherical Bearing M10 x 1.25 x 1

P0001075 Trunnion Pin for CG1 Cylinder x 1

P0001076 Trunnion Bracket for CG1 x 1

P0001112 Cylinder 32 x 125s Locking

P0001198 Fitting: Speed Controller 1/8" x 6mm Tube

Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

Étape 2 - Bush fitting Updated

Before assembling Rod end P0000049 to cylinder, 2 off B0001106 bushes must be fitted as shown

Étape 3 - Assemble cylinder unit

1 Fit air fittings PP0001198 2 off and P0001198 1 off as shown

2 Attach P0000049 Cylinder Spherical Bearing to cylinder,use adhesive and finalise lock nut . Leave 2 threads exposed

3 Attach Cylinder clevis end using parts

P0001075 Trunnion Pin for CG1 Cylinder x 1

P0001076 Trunnion Bracket for CG1 x 1

Attach with M6 x 16 socket caps

Étape 4 - Mounting bracket assembly

4 off

1 Combine D0015605 and D0015581 and fasten with 2 off M6 x 16 socket caps

Étape 5 - Assemble arm

Following assembly is handed . Please see diagrams for correct assembly for appropriate hand of machine

4 off

Assemble arm parts as shown

Add M6 straight grease nipple to indicated face

Add M6 x 10 grubscrew to indicated face

Étape 6 - Assemble arm to bracket

4 off

Use M8 x 40 socket cap with heavy M8 washer to combine parts as shown . Use loctite 270 on M8 socket cap

Once bolt is finalised, check arm rotates smoothly when the bracket is held

Étape 7 - Attach bearing block

4 off

Insert D0015593 pin into takeup bearing block D0015596 and secure to arm using M8 x 30 Countersunk bolt and use Loctite 270 to fix

Check that D0015596 block turns freely once fastened

Étape 8 - Assemble bump stop

1 off

1 Mount D0015737 shaft to D0015736 Backplate using M6 x 16 socket cap

2 Attach bump stop M0001077 with M6 standard nut, use loctite 243 and set to dimension shown

Étape 9 - Lubrication

4 off arms should be lubricated with grease gun and trojan grease via greasing point

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