R0015305A Install Wiring loom for Rotary Ring : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 24 septembre 2024 à 17:44

Installation of wiring loom and captivating spindle bases

Auteur Gareth Green | Dernière modification 24/09/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Difficile

Durée

3 heure(s)

Installation of wiring loom and captivating spindle bases

Difficulté

Difficile

Durée

3 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Quality
3 Étape 2 - Quality Check
4 Étape 3 - Start Wiring loom installation
5 Étape 4 - Fit spindle plate 6
6 Étape 5 - Fit Spindle plate 5
7 Étape 6 - Fit Spindle plate 4
8 Étape 7 - Fit Spindle plate 3
9 Étape 8 - Fit Spindle plate 2
10 Étape 9 - Fit Spindle plate 1
11 Étape 10 - Fit Spindle plate 8
12 Étape 11 - Fit Spindle plate 7
13 Étape 12 - Fit dowels to spindle plates
14 Étape 13 - Add final fasteners
15 Étape 14 - Add anti drift marks
16 Étape 15 - Prepare back plates
17 Étape 16 - Fit back plate 1
18 Étape 17 - Fit back plate 2
19 Commentaires

Introduction

Tools Required

Standard hex key set

Ball pein hammer

6mm drift/punch

Drill driver

6mm hex drill attachment

Parts Required

D00000291 spindle plate x 8

M0000025 Ident numbers x 1

D0007703 r stop pin x 1

D0007990 cylinder anchor x 1

D0007777 Trunking backplate x 2

Étape 1 - Quality

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Quality Check

Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not

R0015305 Install Wiring loom for Rotary Ring Screenshot 2024-09-24 161802.png

Étape 3 - Start Wiring loom installation

1 Segregate cables and 6mm blue pipe as shown

2 Use pre made cable identified as 6 and 7 and lay between 2 points shown

Étape 4 - Fit spindle plate 6

1 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps in opposing corners

2 Fit M0000025 number ident (number 6)

Étape 5 - Fit Spindle plate 5

1 Retrieve pre marked ethercat cable marked SP5-SP6

2 Retrieve pre marked power cable marked 5-6

3 Lay both cables into chamber to the left of previous fitted plate

Ensure SP5 and 5 exit to left

Ensure SP6 and 6 exit to the right

4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps

5 Fit M0000025 ident number to spindle plate (number 5)

Étape 6 - Fit Spindle plate 4

1 Retrieve pre marked ethercat cable marked SP4-SP5

2 Retrieve pre marked power cable marked 4-5

3 Lay both cables into chamber to the left of previous fitted plate

Ensure SP4 and 4 exit to left

Ensure SP5 and 5 exit to the right

4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps

5 Fit M0000025 ident number to spindle plate (number 4)

Étape 7 - Fit Spindle plate 3

1 Retrieve pre marked ethercat cable marked SP3-SP4

2 Retrieve pre marked power cable marked 3-4

3 Lay both cables into chamber to the left of previous fitted plate

Ensure SP3 and 3 exit to left

Ensure SP4 and 4 exit to the right

4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps

5 Fit M0000025 ident number to spindle plate (number 3)

Étape 8 - Fit Spindle plate 2

1 Retrieve pre marked ethercat cable marked SP2-SP3

2 Retrieve pre marked power cable marked 2-3

3 Lay both cables into chamber to the left of previous fitted plate

Ensure SP2 and 2 exit to left

Ensure SP3 and 3 exit to the right

4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps

5 Fit M0000025 ident number to spindle plate (number 2)

Étape 9 - Fit Spindle plate 1

1 Retrieve pre marked ethercat cable marked SP1-SP2

2 Retrieve pre marked power cable marked 1-2

3 Lay both cables into chamber to the left of previous fitted plate

Ensure SP1 and 1 exit to left

Ensure SP2 and 2 exit to the right

4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps

5 Fit M0000025 ident number to spindle plate (number 1)

Étape 10 - Fit Spindle plate 8

1 Retrieve pre marked ethercat cable marked SP8-SP1

2 Retrieve pre marked power cable marked 8-1

3 Lay both cables into chamber to the left of previous fitted plate

Ensure SP8 and 8 exit to left

Ensure SP1 and 1 exit to the right

4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps

5 Fit M0000025 ident number to spindle plate (number 8)

Étape 11 - Fit Spindle plate 7

1 Retrieve pre marked ethercat cable marked SP7-SP8

2 Retrieve pre marked power cable marked 7-8

3 Lay both cables into chamber to the left of previous fitted plate

Ensure SP7 and 7 exit to left

Ensure SP8 and 8 exit to the right

4 Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps

5 Fit M0000025 ident number to spindle plate (number 7)

Étape 12 - Fit dowels to spindle plates

1 Ensure 2 off M8 x 25 sockets are only lightly tensioned. When fitting dowels spindle plates will need to move slightly to allow alignment to occur

2 Fit 4 off F0000042 8mm x 24mm dowel to each spindle plate. Start all 4 dowels into bores indicated , but do not drive flush

3 Use punch pin to drive dowels to approximately 10mm below spindle plate face

Étape 13 - Add final fasteners

1 Remove 2 off M8 x 25 socket cap fitted to each spindle plate

2 Fit 6 off M8 x 25 socket cap with adhesive to each spindle plate , do not wind bolt into thread

3 Use drill driver (torque setting 15) with 6mm hex attachment to drive all fasteners home

4 Finalise M8x25 socket caps by hand , and mark as completed

Étape 14 - Add anti drift marks

Each dowel hole (4 off per spindle plate, 32 in total) require anti drift dots adding to stop dowel slip in operation.

Use a centre punch and hammer, and add centre dot as indicated to slighty swage over top of dowel hole.

Repeat this for all dowel holes on spindle plates

Étape 15 - Prepare back plates

Prepare 2 off D0007777 trunking back plates for fitting

Check that a M5 countsunk bolt fits flush in all fixing holes.

If M5 countersunk sits above face, rework with Countersink to allow correct fitment

R0015305 Install Wiring loom for Rotary Ring Screenshot 2024-09-24 173311.png

R0015305 Install Wiring loom for Rotary Ring Screenshot 2024-09-24 173316.png

Étape 16 - Fit back plate 1

Trunking back plate 1 is positioned as shown

1 It should be fitted to the centre line of spindle plate 1 and 5, on the rear . (Picture shows fitted above for clarity of orientation only )

2 Slide back plate between spindle plates and lower trunking, and orientate as above.

3 Remove access cover to gain access to fit M5 x 10 countersunk bolts to fix backplate in position. Rotate ring to access all fastening points . 2 off fastening points will not be accessible at any point and are restricted by the energy chain mounting bracket and chain . These should be left unfixed at these points

Étape 17 - Fit back plate 2

Repeat step 16 steps to fit backplate 2.

Use pictures for orientation

R0015305 Install Wiring loom for Rotary Ring Screenshot 2024-09-24 174214.png

R0015305 Install Wiring loom for Rotary Ring Screenshot 2024-09-24 174223.png

R0015305 Install Wiring loom for Rotary Ring Screenshot 2024-09-24 174229.png

R0015305 Install Wiring loom for Rotary Ring Screenshot 2024-09-24 174239.png

Commentaires

en none 0 Draft

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+}}
+{{Tuto Step
+|Step_Title=<translate>Fit Spindle plate 3</translate>
+|Step_Content=<translate>1 Retrieve pre marked ethercat cable marked SP3-SP4
+Retrieve pre marked power cable marked 3-4
+Lay both cables into chamber to the left of previous fitted plate
+Ensure SP3 and 3  exit to left
+Ensure SP4 and 4 exit to the right
+Fit D0000291 spindle plate and lightly secure with 2 off M8 x 25 socket caps
+Fit M0000025 ident number to spindle plate (number 3)</translate>
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+{{Tuto Step
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+{{Tuto Step
+|Step_Title=<translate>Fit dowels to spindle plates</translate>
+|Step_Content=<translate>1 Ensure 2 off M8 x 25 sockets are only lightly tensioned. When fitting dowels spindle plates will need to move slightly to allow alignment to occur
+Fit 4 off F0000042  8mm x 24mm dowel to each spindle plate. Start all 4 dowels into bores indicated , but do not drive flush
+Use punch pin to drive dowels to approximately 10mm below spindle plate face</translate>
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+{{Tuto Step
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+Fit 6 off M8 x 25 socket cap with adhesive to each spindle plate , do not wind bolt into thread
+Use drill driver  (torque setting 15)  with 6mm hex attachment to drive all fasteners home
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+}}
+{{Tuto Step
+|Step_Title=<translate>Add anti drift marks</translate>
+|Step_Content=<translate>Each dowel hole (4 off per spindle plate, 32 in total) require anti drift dots adding to stop dowel slip in operation.
+Use a centre punch and hammer, and add centre dot as indicated to slighty swage over top of dowel hole.
+Repeat this for all dowel holes on spindle plates</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Prepare back plates</translate>
+|Step_Content=<translate>Prepare 2 off D0007777 trunking back plates for fitting
+Check that a M5 countsunk bolt fits flush in all fixing holes.
+If M5 countersunk sits above face, rework with Countersink to allow correct fitment</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Fit back plate 1</translate>
+|Step_Content=<translate>Trunking back plate 1 is positioned as shown
+  It should be fitted to the centre line of spindle plate 1 and 5, on the rear . (Picture shows fitted above for clarity of orientation only )
+  Slide back plate between spindle plates and lower trunking, and orientate as above.
+  Remove access cover to gain access to fit M5 x 10 countersunk bolts to fix backplate in position. Rotate ring to access all fastening points .   2 off fastening points will not be accessible at any point and are restricted by the energy chain mounting bracket and chain . These should be left unfixed at these points</translate>
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+{{Tuto Step
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+|Step_Content=<translate>Repeat step 16 steps to fit backplate 2.
+Use pictures for orientation</translate>
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 }}
 {{Notes}}
 {{PageLang
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 {{Tuto Status
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