R0000712E Rotary Trunking : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Annulation des modifications 14468 de Gareth Green (discussion))
(Balise : Annuler)
 
(3 révisions intermédiaires par le même utilisateur non affichées)
Ligne 149 : Ligne 149 :
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Clarification added to next step on position of cut out on connection plug</translate>
+
|Step_Title=<translate>Modify plug and mount echain bracket</translate>
|Step_Content=<translate>Please ensure the following step is noted and replicated
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|Step_Content=<translate>1 Modify plug to allow cable and pipe clearance as shown
  
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2 Modification is required to give access as indicated
  
This is to ensure the cable and 6mm pipe are located in the correct area on assembly</translate>
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3 Attach chain bracket plug on end of cables at this end,  with 2 off m5 x 10 button head and washers</translate>
|Step_Picture_00=R0000712E_Rotary_Trunking_Screenshot_2024-09-24_082335.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Mount and mark Connection plug</translate>
+
|Step_Title=<translate>Mount bracket</translate>
|Step_Content=<translate>1 Fit pre assembled R0015304B  energy chain assembly  plug connection into bracket D00001171 as shown. Note plug has 2 different widths, larger width must be captivated in bracket to ensure secure fitting
+
|Step_Content=<translate>1 Mount bracket D0001171 using 2 off m5 x 10button heads and heavy washers
  
2 Mark the indicated area
+
2 Captivate plug with m4
 
 
3 Remove plug connection from bracket and remove marked area using hacksaw and dress with file
 
 
 
4 Refit to bracket, captivating ethercat cable and
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Finalise energy  chain cables</translate>
 
|Step_Title=<translate>Finalise energy  chain cables</translate>
|Step_Content=<translate>1  Set ethercat cable and 6mm blue pipe to the length shown of 580mm
+
|Step_Content=<translate>1  ensure 600mm of green ethercat cable is set
  
 +
2 ensure 6mm blue pipe is set to position
  
2 Fit tie wrap to  cable restraint point once cable and pipe length are set</translate>
+
3 Ensure cable restraint is used once cable and pipe length are set ( M4 may need drilling )</translate>
|Step_Picture_00=R0000712E_Rotary_Trunking_Screenshot_2024-09-24_090633.png
+
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{{Tuto Step
 
{{Tuto Step
Ligne 216 : Ligne 193 :
  
 
2 Fix energy chain to panel with m5 x 16 button heads, washers and nyloc nuts</translate>
 
2 Fix energy chain to panel with m5 x 16 button heads, washers and nyloc nuts</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Add air ring main</translate>
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|Step_Content=<translate>1 Connect ring main as shown. Ensure fittings P0001023 are placed in the same locations as shown in picture
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2 Cap off 8 off ends of air pipe as shown
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3 Add P0000401 to end of trailing 6mm blue pipe. Note orientation of non return valve
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4 Purge system with air to perform pneumatic leak test.  Once purged, system should hold pressure for minimum 1 hour
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<br /></translate>
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{{Notes}}
 
{{Notes}}

Version actuelle datée du 24 septembre 2024 à 16:03

Auteur avatarGareth Green | Dernière modification 24/09/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard set Hex keys

Standard socket set

Countersink bit and drill

Copper/hide hammer

Standard hss drill set


Parts Required


D0006210 pre assembled energy chain

D0003929 Access panel

D0003930 Circular guide

D0003985 Upper circular guard

D0007817 Circular guard

D0001171 plug bracket

P0001023 6mm y adapter x 9

P0000401 non return valve

Étape 1 - Adhesive

All bolts must have Loctite 243 adhesive applied unless otherwise stated.


All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied



Étape 2 - Prepare 1st guide Section

D0003985 needs preparing before fitting


1 All back plates for the rotary trunking need to be checked for correct countersink depth. Any protrusion from main face will case energy chain failure

Check and if proud, use a countersink to increase depth


Étape 3 - Fit Energy chain mounting bracket

Mounting bracket D0006240 needs fitting to D0003985


1 Measure position of bracket onto circular guard (291mm)

2 Use a pointed m5 grubscrew screwed into bracket hole indicated, hold in position on guard, and use hide hammer to transfer position mark

3 Drill to 6mm and fix bracket with m5x 16 cap head and large m5 washer

4 Drill 6mm through indicated hole

5 Fix with M5 x 16 countersink, large m5 washer and nyloc nut

6 This countersink bolt head must be flush to block. If proud, use a countersink bit to increase depth


Étape 4 - Prepare second section

Check countersink holes in D0003930 are to the correct depth . Rework with countersink if fasteners sit proud.



Étape 5 - Prepare 3rd section

Check countersink holes in D0007817 are to the correct depth . Rework with countersink if fasteners sit proud.



Étape 6 - Orientation

It is vital to achieve correct orientation of above parts


Use M8 holes indicated as reference point for fitting


Étape 7 - Fit D0007817

Mount D0007817 to main rotary base and fix with m5 x 10 countersink bolts



Étape 8 - Fit D0003930

Mount D0003930 to main rotary base and fix with m5 x 10 countersink bolts



Étape 9 - Fit D0003985

Mount D0003985 to main rotary base and fix with m5 x 10 countersink bolts



Étape 10 - Fit locking screw to energy chain

Drill and tap m3 to plugged end ONLY of energy chain assembly

Use m3 x 6 pan head bolt to secure


...Caution damage to cables is possible Use a shield over cables to protect



Étape 11 - Modify plug and mount echain bracket

1 Modify plug to allow cable and pipe clearance as shown

2 Modification is required to give access as indicated

3 Attach chain bracket plug on end of cables at this end, with 2 off m5 x 10 button head and washers


Étape 12 - Mount bracket

1 Mount bracket D0001171 using 2 off m5 x 10button heads and heavy washers

2 Captivate plug with m4 x 12 socket cap


Étape 13 - Finalise energy chain cables

1 ensure 600mm of green ethercat cable is set

2 ensure 6mm blue pipe is set to position

3 Ensure cable restraint is used once cable and pipe length are set ( M4 may need drilling )

Étape 14 - Fit Access panel

1 slide access panel into position

2 Fix energy chain to panel with m5 x 16 button heads, washers and nyloc nuts



Étape 15 - Add air ring main

1 Connect ring main as shown. Ensure fittings P0001023 are placed in the same locations as shown in picture

2 Cap off 8 off ends of air pipe as shown

3 Add P0000401 to end of trailing 6mm blue pipe. Note orientation of non return valve

4 Purge system with air to perform pneumatic leak test. Once purged, system should hold pressure for minimum 1 hour


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