R0000712E Rotary Trunking : Différence entre versions

[version en cours de rédaction]

Version du 24 septembre 2024 à 09:11

Installation of rotary energy chain and back plates

Auteur Gareth Green | Dernière modification 24/09/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

2 heure(s)

Installation of rotary energy chain and back plates

Difficulté

Moyen

Durée

2 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Adhesive
3 Étape 2 - Prepare 1st guide Section
4 Étape 3 - Fit Energy chain mounting bracket
5 Étape 4 - Prepare second section
6 Étape 5 - Prepare 3rd section
7 Étape 6 - Orientation
8 Étape 7 - Fit D0007817
9 Étape 8 - Fit D0003930
10 Étape 9 - Fit D0003985
11 Étape 10 - Fit locking screw to energy chain
12 Étape 11 - Clarification added to next step on position of cut out on connection plug
13 Étape 12 - Mount and mark Connection plug
14 Étape 13 - Mount energy chain
15 Étape 14 - Mount plug bracket
16 Étape 15 - Finalise energy chain cables
17 Étape 16 - Fit Access panel
18 Commentaires

Introduction

Tools Required

Standard set Hex keys

Standard socket set

Countersink bit and drill

Copper/hide hammer

Standard hss drill set

Parts Required

D0006210 pre assembled energy chain

D0003929 Access panel

D0003930 Circular guide

D0003985 Upper circular guard

D0007817 Circular guard

D0001171 plug bracket

P0001023 6mm y adapter x 9

P0000401 non return valve

Étape 1 - Adhesive

All bolts must have Loctite 243 adhesive applied unless otherwise stated.

All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied

R0000712E Rotary Trunking Screenshot 2023-05-31 084239.png

Étape 2 - Prepare 1st guide Section

D0003985 needs preparing before fitting

1 All back plates for the rotary trunking need to be checked for correct countersink depth. Any protrusion from main face will case energy chain failure

Check and if proud, use a countersink to increase depth

Étape 3 - Fit Energy chain mounting bracket

Mounting bracket D0006240 needs fitting to D0003985

1 Measure position of bracket onto circular guard (291mm)

2 Use a pointed m5 grubscrew screwed into bracket hole indicated, hold in position on guard, and use hide hammer to transfer position mark

3 Drill to 6mm and fix bracket with m5x 16 cap head and large m5 washer

4 Drill 6mm through indicated hole

5 Fix with M5 x 16 countersink, large m5 washer and nyloc nut

6 This countersink bolt head must be flush to block. If proud, use a countersink bit to increase depth

Étape 4 - Prepare second section

Check countersink holes in D0003930 are to the correct depth . Rework with countersink if fasteners sit proud.

Étape 5 - Prepare 3rd section

Check countersink holes in D0007817 are to the correct depth . Rework with countersink if fasteners sit proud.

Étape 6 - Orientation

It is vital to achieve correct orientation of above parts

Use M8 holes indicated as reference point for fitting

Étape 7 - Fit D0007817

Mount D0007817 to main rotary base and fix with m5 x 10 countersink bolts

Étape 8 - Fit D0003930

Mount D0003930 to main rotary base and fix with m5 x 10 countersink bolts

R0000712E Rotary Trunking Screenshot 2023-05-31 084902.png

Étape 9 - Fit D0003985

Mount D0003985 to main rotary base and fix with m5 x 10 countersink bolts

R0000712E Rotary Trunking Screenshot 2023-05-31 085713.png

Étape 10 - Fit locking screw to energy chain

Drill and tap m3 to plugged end ONLY of energy chain assembly

Use m3 x 6 pan head bolt to secure

...Caution damage to cables is possible Use a shield over cables to protect

Étape 11 - Clarification added to next step on position of cut out on connection plug

Please ensure the following step is noted and replicated

This is to ensure the cable and 6mm pipe are located in the correct area on assembly

Étape 12 - Mount and mark Connection plug

1 Fit pre assembled R0015304B energy chain assembly plug connection into bracket D00001171 as shown. Note plug has 2 different widths, larger width must be captivated in bracket to ensure secure fitting

2 Mark the indicated area

3 Remove plug connection from bracket and remove marked area using hacksaw and dress with file

4 Refit to bracket, captivating ethercat cable and 6mm blue pipe from energy chain assembly as shown

5 Secure with M4 x 12 socket cap

Étape 13 - Mount energy chain

1 Fix energy chain bracket as shown using 2 off m5 x 10 button heads and heavy washers

2 Add cable retention point. Fit small A0000248 tie base and secure with M4 x 6 button head

Étape 14 - Mount plug bracket

Fit assembled plug and bracket into position. Secure with 2 off M5 x 10 button sockets

R0000712E Rotary Trunking Screenshot 2024-09-24 090303.png

Étape 15 - Finalise energy chain cables

1 Set ethercat cable and 6mm blue pipe to the length shown of 580mm

2 Fit tie wrap to cable restraint point once cable and pipe length are set

Étape 16 - Fit Access panel

1 slide access panel into position

2 Fix energy chain to panel with m5 x 16 button heads, washers and nyloc nuts

R0000712E Rotary Trunking Screenshot 2024-09-24 091100.png

Commentaires

en none 0 Draft

@@ Ligne 180 : / Ligne 180 : @@
 }}
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+|Step_Title=<translate>Mount energy chain</translate>
-|Step_Content=<translate>1 Mount bracket D0001171 using 2 off m5 x 10button heads and heavy washers
+|Step_Content=<translate>1 Fix energy chain bracket as shown  using 2 off m5 x 10 button heads and heavy washers
-Captivate plug with m4 x 12 socket cap</translate>
+Add cable retention point. Fit small A0000248 tie base and secure with M4 x 6 button head</translate>
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+{{Tuto Step
+|Step_Title=<translate>Mount plug bracket</translate>
+|Step_Content=<translate>Fit assembled plug and bracket into position. Secure with 2 off M5 x 10 button sockets</translate>
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 {{Tuto Step
 |Step_Title=<translate>Finalise energy  chain cables</translate>
-|Step_Content=<translate>1  ensure 600mm of green ethercat cable is set
+|Step_Content=<translate>1  Set ethercat cable and 6mm blue pipe to the length shown of 580mm
-ensure 6mm blue pipe is set to position
-Ensure cable restraint is used once cable and pipe length are set  ( M4 may need drilling )</translate>
+Fit tie wrap to  cable restraint point once cable and pipe length are set</translate>
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 {{Tuto Step
@@ Ligne 210 : / Ligne 216 : @@
 Fix energy chain to panel with m5 x 16 button heads, washers and nyloc nuts</translate>
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-{{Tuto Step
-|Step_Title=<translate>Add air ring main</translate>
-|Step_Content=<translate>1 Connect ring main as shown. Ensure fittings P0001023 are placed in the same locations as shown in picture
-Cap off 8 off ends of air pipe as shown
-Add P0000401 to end of trailing 6mm blue pipe. Note orientation of non return valve
-Purge system with air to perform pneumatic leak test.   Once purged, system should hold pressure for minimum 1 hour
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