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+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Check For holes (ECR)</translate> | ||
+ | |Step_Content=<translate>Check faceplate has pre drilled 3 off M5 tapped holes on indicated face . | ||
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+ | Drill by hand if not present to dimensions shown before assembly commences</translate> | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Hepco Ring Quality check</translate> | ||
+ | |Step_Content=<translate>It is vital to check that the correct ring has been issued to production | ||
+ | |||
+ | |||
+ | To check, measure pitching of teeth as shown. | ||
+ | |||
+ | |||
+ | Correct ring will have tooth pitching of 7mm</translate> | ||
+ | |Step_Picture_00=R0000711_Rotary_Base_Assembly_REV2_Screenshot_2024-03-11_113330.png | ||
+ | |Step_Picture_01=R0000711_Rotary_Base_Assembly_REV2_Screenshot_2024-03-11_113341.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 172 : | Ligne 197 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>WARNING</translate> | |Step_Title=<translate>WARNING</translate> | ||
− | |Step_Content=<translate> | + | |Step_Content=<translate>It is very easy to deform the journals and hepco ring with to much tension being applied to the journals. It is vital this doesn't happen as it can render parts useless for application. |
− | + | Tension should be applied in small increments, and a D.T.I should be used on tension setting to monitor journal movement when adjusting and tightening.</translate> | |
|Step_Picture_00=R0000711_Rotary_Base_Assembly_Screenshot_2023-05-30_120613.png | |Step_Picture_00=R0000711_Rotary_Base_Assembly_Screenshot_2023-05-30_120613.png | ||
}} | }} | ||
Ligne 183 : | Ligne 208 : | ||
<br /> | <br /> | ||
− | * Pull by hand hepco ring at indicated point (5) towards journals | + | *Pull by hand hepco ring at indicated point (5) towards journals 1 and 2 |
− | * Whilst held in this position adjust journals | + | *Whilst held in this position adjust journals 3 and 4 to engage onto the drive ring{{Warning|...Only apply enough pressure on journals 3 and 4 to captivate the ring in position and remove any movement from the Hepco ring and journal contact}} |
− | |||
− | {{Warning|... | ||
− | + | *</translate> | |
− | |||
− | |||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate>Mount D.T.I and set position 1, | + | |Step_Title=<translate>Mount D.T.I and set position 1,3 and 4</translate> |
− | |Step_Content=<translate>D.T.I and mag base and stand should be mounted to rotary ring as shown | + | |Step_Content=<translate>D.T.I and mag base and stand should be mounted to rotary ring as shown |
+ | |||
+ | {{Warning|......Correct tension setting for a journal is as follows | ||
+ | |||
+ | - Journal will rotate when ring in rotated . | ||
+ | - Journal can be skidded on ring when held by hand and ring is rotated | ||
+ | - no Rattle is present from movement of ring in a sideways direction}} | ||
<br /> | <br /> | ||
− | * move the D.T.I to the position in front of a concentric journal (1) and zero D.T.I. | + | *move the D.T.I to the position in front of a concentric journal (1) and zero D.T.I. |
− | * move to position | + | *move to position 3 and adjust journal to achieve slight contact. Use the D.T.I to gauge when contact occurs when adjusting. Stop when slight movement is visual on the D.T.I |
− | * repeat at position | + | *repeat at position 4 |
− | * Check that all journals can still be skidded when held whilst ring is rotated | + | *Check that all journals can still be skidded when held whilst ring is rotated |
Ligne 210 : | Ligne 237 : | ||
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate>Adjust position | + | |Step_Title=<translate>Adjust position 5 and 6</translate> |
− | |Step_Content=<translate>*Move to position | + | |Step_Content=<translate>*Move to position 5 and adjust journal to achieve correct contact using the same method as the previous step |
− | *Move to position 7 and | + | *Move to position 6 and repeat |
+ | *Repeat at positions 7 and 8 | ||
Ligne 224 : | Ligne 252 : | ||
− | + | Return D.T.I to journal 1 and set to zero | |
− | |||
− | |||
− | |||
− | |||
− | |||
− | |||
− | + | Check reading now on all journals . Slowly adjust eccentric journals to bring D.T.I to +- 0.05mm | |
+ | Ensure attention is paid to tension applied to journals, to ensure overtightening does not occur. Journals should always be able to be 'just' Skidded when held with firm hand pressure | ||
− | Repeat these steps until all journals are adjusted to main rotary ring and all can be skidded when held tight on ring rotation. | + | Repeat these steps until all journals are adjusted to main rotary ring and all can be 'just' skidded when held tight on ring rotation. |
Maximum tolerance for eccentricity is 0.05mm , so if journals have to be adjusted out of this tolerance, contact supervisor</translate> | Maximum tolerance for eccentricity is 0.05mm , so if journals have to be adjusted out of this tolerance, contact supervisor</translate> | ||
− | |Step_Picture_00= | + | |Step_Picture_00=R0000711_Rotary_Base_Assembly_REV2_Screenshot_2023-11-20_104302.png |
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 291 : | Ligne 314 : | ||
− | 1 Fit D0007693 spacers with D0007692 wiper with m4 x 16 cap heads to area shown in picture with 1/4 bsp oil hole | + | 1 Fit D0007693 spacers with D0007692 wiper with m4 x 16 cap heads and M4 a form washers to area shown in picture with 1/4 bsp oil hole |
2 Fit D0006521 blank wiper spacer with D0007692 wiper with m4 x 16 cap heads to area shown</translate> | 2 Fit D0006521 blank wiper spacer with D0007692 wiper with m4 x 16 cap heads to area shown</translate> |
Assembly instructions for installation of main rotary drive ring
Auteur Gareth Green | Dernière modification 11/09/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Assembly instructions for installation of main rotary drive ring
R0000711_Rotary_Base_Assembly_Screenshot_2023-05-26_095708.png
Detailed steps to correctly install rotary gear and journals
Checks for correct installation of oil feed system
Tolerance limits and requirements
Tools Required
Standard hex key set
0-25mm micrometer
Ring support blocks for assembly
Work Table
Mag Base and D.T.I
Hepco flat spanner
17mm socket
Torque Wrench
Parts required
D0006423-2mod Drive ring x 1
D0007651 Face plate x 1
B0000185 journal x 6
B0000186journal x 2
D0006503 Journal washer x 8
D00007692 wiper x 4
D0006521 x2
D0007693 x 2
D0007713 rotary ring cap x 1Rotary drive ring needs checking before fitment.
Check faceplate has pre drilled 3 off M5 tapped holes on indicated face .
Drill by hand if not present to dimensions shown before assembly commences
Check that D0007651faceplate holes indicated (1) are countersunk the same as holes indicated (2 ). If not , countersink to correct
3. Clean all holes with compressed air
Thoroughly clean faceplate with solvent
Journal washers should be inspected to ensure all washers supplied are within tolerance .
Thickness of washer should not exceed 0.05mm difference between all washers supplied. Report any that are incorrect via NCR system
B0000185 and B0000186 journals should be cleaned with compressed air and checked for quality. Visually inspect v grooves of journals for and damage or irregularities
D0007692 should be checked for correct machining. Holes indicated are vital to allow oil flow to ring system once assembled.
It is vital to check that the correct ring has been issued to production
To check, measure pitching of teeth as shown.
Correct ring will have tooth pitching of 7mm
Face plate should be positioned ready for assembly
1 Support blocks should be placed either end of faceplate
2 Ensure cut out is orientated correctly as per picture. This is the lifting access point.
3 Ensure correct end of faceplate is located at edge of workstation (end with 6 off M8 tapped holes on indicated face)
Mount journals as shown
Eccentric B0000185 journal 6 off
Concentric B0000186 journal 2 off
Space each journal with D0006503 journal washer
Fit Journal washer and nut to opposite side of mounted journal .
Add light tension to nut, as adjustment will be required
Adjust eccentric journals to their widest point to allow ring gear to be fitted . See point 1 and 2 , these two points need to be as far apart as possible by rotating the eccentric journal with the flat hepco adjustment spanner .
Place hepco drive gear as shown inside journals
It is very easy to deform the journals and hepco ring with to much tension being applied to the journals. It is vital this doesn't happen as it can render parts useless for application.
Tension should be applied in small increments, and a D.T.I should be used on tension setting to monitor journal movement when adjusting and tightening.
The set the initial position of the drive ring the following steps are required
D.T.I and mag base and stand should be mounted to rotary ring as shown
- Journal will rotate when ring in rotated . - Journal can be skidded on ring when held by hand and ring is rotated
- no Rattle is present from movement of ring in a sideways direction
Now it is vital to check the following .
Rotate ring and check all journals can be skidded when held by hand
Return D.T.I to journal 1 and set to zero
Check reading now on all journals . Slowly adjust eccentric journals to bring D.T.I to +- 0.05mm
Ensure attention is paid to tension applied to journals, to ensure overtightening does not occur. Journals should always be able to be 'just' Skidded when held with firm hand pressure
Repeat these steps until all journals are adjusted to main rotary ring and all can be 'just' skidded when held tight on ring rotation.
Maximum tolerance for eccentricity is 0.05mm , so if journals have to be adjusted out of this tolerance, contact supervisor
Now the rotary ring is mounted and concentric , journal nuts need to be torqued to the correct tension .
It is vital that the D.T.I is used to gauge if a journal moves when the nut is torqued to the correct setting .
Use the following sequence to set correctly
After tensioning is complete, recheck concentricity with D.T.I and also check journal tension.
Ring rotation should be smooth but with resistance
No high spots on rotation should be present.
Rotation should be quiet and even sounding
Supervisor check required at this point
D0006521 blank wiper spacer 2 off
D0007693 oil access spacer 2 off
1 Fit D0007693 spacers with D0007692 wiper with m4 x 16 cap heads and M4 a form washers to area shown in picture with 1/4 bsp oil hole
2 Fit D0006521 blank wiper spacer with D0007692 wiper with m4 x 16 cap heads to area shown
D0007713 rotary ring inspection
1 Thoroughly clean with Fe10 solvent and then compressed air
2 Check indicated face for damage
3 Check indicated face for signs of damage
4 Add 1 off m6 x 120 studding (cut from stock) to indicated hole.
Note... Any of the m6 holes on this face can be used
1 Rotate hepco rotary ring until indicated holes align to allow the m6 stud to pass through hepco ring and face plate below
2 Fit rotary ring cover to main assembly using m6 studding to align as placed on top
3 Rotate assembly so stud is pointing up as shown
1 Add 2 off m6 counter sink bolts with loctite 243 to the indicated holes and lightly tension
2 Remove m6 studding and fit m6 countersink
3 Rotate ring 45 degrees to expose next set of 3 holes in inspection holes
Fit 3 more m6 countersink bolts
4 Rotate and repeat again until all 12 bolts are fitted and lightly tensioned.
5 Use a torque wrench to finalise bolts to 15nm .Methodically tighten each set of 3 bolts , rotating 45 degrees each time until all 12 bolts have been fully tensioned
Loctite 290 Self wicking thread lock is used to lock journal nuts in place
Add one drop to each journal as indicated
Allow ring assembly to sit for 1 hour minimum to allow loctite to flow around threads before rotating assembly for next build sequence
en none 0 Draft
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