R0000971E Bench Assemble R Axis Gearbox : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(3 révisions intermédiaires par le même utilisateur non affichées)
Ligne 5 : Ligne 5 :
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Hard
 
|Difficulty=Hard
−
|Duration=1
+
|Duration=2
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
Ligne 64 : Ligne 64 :
 
Pen mark all fasteners to show finalised</translate>
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Quality Check</translate>
 +
|Step_Content=<translate>It is vital to check the correct pinion gear has been issued to build
 +
 +
 +
D0001286B-2Mod should be issued
 +
 +
 +
To check this is correct , perform a tooth count on the gear.  If correct the gear will have 28 teeth it total
 +
 +
 +
8mm keyway should be present
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 +
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Report any dicrepancy through he correct reporting method</translate>
 +
|Step_Picture_00=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2024-09-05_143904.png
 +
|Step_Picture_01=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2024-09-05_143652.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 70 : Ligne 89 :
  
  
−
2 Fit D0001286B-2MOD Welded Ring Pinion Gear 2MOD as shown Use jig to ensure bearing is not moved from location.  Push through until circlip groove is in correct place</translate>
+
2 Fit D0001286B-2MOD Welded Ring Pinion Gear 2MOD as shown Use jig to ensure bearing is not moved from location.  Push through until circlip groove is in correct place
 +
 
 +
Check to ensure drive pinion does not contact bearing face as shown</translate>
 
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|Step_Picture_00=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_125232.png
 
|Step_Picture_01=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_122859.png
 
|Step_Picture_01=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_122859.png
Ligne 79 : Ligne 100 :
 
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 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 87 : Ligne 110 :
 
2  Fit D0008585B Rotary Ring Drive Pulley as shown . Only press down until circlip groove is present
 
2  Fit D0008585B Rotary Ring Drive Pulley as shown . Only press down until circlip groove is present
  
−
3 Fit  20mm external circlip</translate>
+
3 Fit  20mm external circlip
 +
 
 +
 
 +
4 Tighten Grubscrew with pulley pulled against circlip</translate>
 
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Attach to gearbox plate</translate>
 
|Step_Title=<translate>Attach to gearbox plate</translate>
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|Step_Content=<translate>1  Attach B0000092 Belt: Toothed 640-8MGT 20 as shown  
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|Step_Content=<translate>1 Fit B0000095 bearing to D0006058 plate as shown . Note circlip on bearing to be on indicated face 
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2 Attach B0000092 Belt: Toothed 640-8MGT 20 as shown  
  
  
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2 Press pinion assembly onto gearbox plate  
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3 Press pinion assembly onto gearbox plate  
  
 
<br />{{Warning|...Do not force  past contact point indicated. This can cause distortion on pinion assembly}}
 
<br />{{Warning|...Do not force  past contact point indicated. This can cause distortion on pinion assembly}}
  
  
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3 Secure lightly with  4 off M6 x 35 socket caps  
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4  Secure lightly with  4 off M6 x 35 socket caps  
  
  
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4 Add 2 off 8mm x 50mm dowels into indicated holes . Ream if holes are tight  
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5  Add 2 off 8mm x 50mm dowels into indicated holes . Ream if holes are tight  
  
  
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5 Finalise 4 off M6 socket caps</translate>
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6  Finalise 4 off M6 socket caps</translate>
 +
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step

Version actuelle datée du 5 septembre 2024 à 14:41

Assembly instructions for R axis gearbox

Auteur avatarGareth Green | Dernière modification 5/09/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
2 heure(s)

Assembly instructions for R axis gearbox

Difficulté
Difficile
Durée
2 heure(s)

Introduction

Tools Required


Standard hex key set

Standard spanner set

Tensioning jig

Standard HSS drill set

300mm rule


Parts Required


B0000062 Circlip 20mm External x 2

B0000092 Belt: Toothed 640-8MGT 20 (R Axis) (KEVLAR) x 1

B0000095 Bearing NR6004 2RS with snap ring (NSK) x 2

C0001211 Gearbox NP035s 5:1 x 1

D0000268 Rotary Drive Tooth Pulley x 1

D0001286B-2MOD Welded Ring Pinion Gear 2MOD (for 8mm key) x 1

D0006058 Gearbox Plate x 1

D0006060 Spigot Cap x 1

D0007849 Servo gearbox cap x 1

D0008585B Rotary Ring Drive Pulley (for 8mm key) x 1

D0015801 Feather Key 8mm x 8mm x 22mm x 1



Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners


Use Loctite 572 on all threaded pneumatic connection


Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Quality Check

It is vital to check the correct pinion gear has been issued to build


D0001286B-2Mod should be issued


To check this is correct , perform a tooth count on the gear. If correct the gear will have 28 teeth it total


8mm keyway should be present


Report any dicrepancy through he correct reporting method

R0000971E Bench Assemble R Axis Gearbox Screenshot 2024-09-05 143904.png


Étape 3 - Assemble drive spigot

1 Press B0000095 Bearing into D0006060 Spigot Cap so snap ring sits flush


2 Fit D0001286B-2MOD Welded Ring Pinion Gear 2MOD as shown Use jig to ensure bearing is not moved from location. Push through until circlip groove is in correct place

Check to ensure drive pinion does not contact bearing face as shown

R0000971E Bench Assemble R Axis Gearbox Screenshot 2023-07-18 125232.png

R0000971E Bench Assemble R Axis Gearbox Screenshot 2023-07-18 125237.png

Étape 4 - fit key and pulley

1 Fit Circlip 20mm and D0015801 Feather Key 8mm x 8mm x 22mm as shown


2 Fit D0008585B Rotary Ring Drive Pulley as shown . Only press down until circlip groove is present

3 Fit 20mm external circlip


4 Tighten Grubscrew with pulley pulled against circlip

Étape 5 - Attach to gearbox plate

1 Fit B0000095 bearing to D0006058 plate as shown . Note circlip on bearing to be on indicated face

2 Attach B0000092 Belt: Toothed 640-8MGT 20 as shown


3 Press pinion assembly onto gearbox plate


...Do not force past contact point indicated. This can cause distortion on pinion assembly


4 Secure lightly with 4 off M6 x 35 socket caps


5 Add 2 off 8mm x 50mm dowels into indicated holes . Ream if holes are tight


6 Finalise 4 off M6 socket caps

Étape 6 - Gear box bung supplied with gearbox C0001211

...Ensure plastic bung issued with gearbox remains with gearbox at all times for later fitting

Étape 7 - Check pulley fitment

Check D0000268 Rotary Drive Tooth Pulley fits onto C0001211 Gearbox


If pulley fits move to step 6, if it does not fit follow these steps


1 Remove key from gearbox shaft

...Take care not to damage shaft or keyway . Try clamping keyway in a vice to remove from shaft

2 Test pulley again for fitment.

  • If the pulley still does not fit, polish inner face of pulley until fitment is achieved
  • if the pulley does fit when the key is removed , move to next step

3 Refit key


4 Test pulley , if the pulley still doesn't fit correctly dress keyway slot gently until fit is achieved

R0000971E Bench Assemble R Axis Gearbox Screenshot 2023-07-18 134843.png


Étape 8 - Fit Servo gearbox cap

1 Fit D0007849 Servo gearbox cap as shown. No adhesive on the 4 off M8 x 35 socket caps


Orientate as shown


2 Fit D0000268 pulley


Étape 9 - Couple and align gearbox and pinion assembly

Insert part1 through part 2


Hook over belt (3)


insert 4 off m8 x 50 with a form washers a pull to face lightly



Étape 10 - Align pulleys

Adjust pulley 1 up or down to match pulley 2 as shown


Étape 11 - Remove pulley assembly

Reverse steps to remove assembly 1


Remove part 2


...Ensure pulley retains its position through these steps


Tighten grubscrew to leave witness mark , Remove pulley and drill 5mm dimple at indicated point


Use M6 x 10 kcp grubscrew to lock pulley in final position


Rebuild parts to get to 3


R0000971E Bench Assemble R Axis Gearbox Screenshot 2023-07-18 142321.png
R0000971E Bench Assemble R Axis Gearbox Screenshot 2023-07-18 142403.png

Étape 12 - Tension belt

1 Attach tensioning jig as shown


2 Apply tension to belt , spreading tension over two bolts indicated . Maintain parallel on these faces as adjusting


Set belt tension to 5mm deflection (Drum Tight )

Étape 13 - finalise position

finalise 4 off m8 socket caps to hold tension


Remove setting jig plates



Étape 14 - Quality check

Quality check required on belt tension

R0000711 Rotary Base Assembly quality-assurance-testing.png



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