R0010260 Bench Assemble Tool Break Sensor : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(10 révisions intermédiaires par le même utilisateur non affichées)
Ligne 21 : Ligne 21 :
  
 
Flush cutters  
 
Flush cutters  
 +
 +
M0001053  Stock 6mm copper tube 
 +
 +
M0000153 small Stuga sticker 
  
  
Ligne 27 : Ligne 31 :
  
  
−
A0001046 P Clip 6mm Steel / Rubber Liner
+
A0001046 P Clip 6mm Steel / Rubber Liner x 6
 +
 
 +
D0001962 Tool Sensor Mount x 1
 +
 
 +
D0001963 Tool Sensor Post x 1
  
−
D0001962 Tool Sensor Mount
+
D0001964 Tool Sensor Logo Plate x 1
  
−
D0001963 Tool Sensor Post
+
E0001120 Sensor: Ultrasonic M8 20-150mm x 1
  
−
D0001964 Tool Sensor Logo Plate
+
E0001082 4 pin m8 sensor single ended  x 1
  
−
E0001120 Sensor: Ultrasonic M8 20-150mm
+
P0000046 Fitting: 'Y' Adaptor 6mm x 1
  
−
P0000046 Fitting: 'Y' Adaptor 6mm
+
P0000149 6mm to 4mm reducing stem  x 2
  
−
P0000160 Fitting: Flow Controller In Line 6mm
+
P0000160 Fitting: Flow Controller In Line 6mm x 1
  
−
P0000456 Compact straight male  adapter 4mm- M5  
+
P0000456 Compact straight male  adapter 4mm- M5 x 2
  
 
<br /></translate>
 
<br /></translate>
Ligne 55 : Ligne 63 :
 
Pen mark all fasteners to show finalised</translate>
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Attach tie bases</translate>
 +
|Step_Content=<translate>Attach 4 off m4 tie bases with m4 x12 button sockets  to D0001963 Tool Sensor Post</translate>
 +
|Step_Picture_00=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-07-19_082030.png
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|Step_Picture_01=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-07-19_082144.png
 +
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Mount sensor and cable</translate>
 +
|Step_Content=<translate>Attach  E0001120 Sensor: Ultrasonic M8 20-150mm to E0001082 4 pin m8 sensor single ended cable
 +
 +
 +
1 Fit sensor to tool mount post using using m3 x 20 pan head fasteners
 +
 +
 +
Note orientation
 +
 +
 +
2 Use small tie wraps to secure cable</translate>
 +
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 +
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 +
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 +
|Step_Picture_02=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-07-19_082312.png
 +
|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":506,"height":663,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.19,"scaleY":1.19,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/6/68/R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-07-19_082312.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":168,"top":249,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":2},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":270,"top":350,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100}],"height":786,"width":600}
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Mount blowers</translate>
 +
|Step_Content=<translate>1  Cut 2 off pieces of  M0001053copper tubing at  360mm and straighten in vice
 +
 +
 +
2 Tap one end on each pipe to M5 and add fitting P0000456 to  end
 +
 +
 +
3  Pipe opposite end of fitting  flatten 
 +
 +
 +
4 Mount pipes to tool post as shown using  A0001046 P Clip 6mm Steel /Rubber Liner x  6  and M5 x 12 socket caps and  heavy M5 washers
 +
 +
Ensure orientation is as shown</translate>
 +
|Step_Picture_00=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-07-19_083659.png
 +
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":403,"height":377,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.49,"scaleY":1.49,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e7/R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-07-19_083659.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":262,"top":155,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"3","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":3}],"height":561,"width":600}
 +
|Step_Picture_01=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2024-03-12_075237.png
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|Step_Picture_02=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2024-03-12_075249.png
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|Step_Picture_03=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2024-03-12_075224.png
 +
|Step_Picture_04=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2024-03-12_075243.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Mount post to plate</translate>
 +
|Step_Content=<translate>1  Use 2 off M6 x 30 socket cap to secure post as shown
 +
 +
 +
2  Add 2 off pieces of 4mm black air pipe at 300mm</translate>
 +
|Step_Picture_00=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-07-19_084531.png
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Check and rework if required</translate>
 +
|Step_Content=<translate>Check if indicated hole is M4 or M3. 
 +
 +
 +
If M4 rework to M3 by adding new fixing point 10mm from M4 hole</translate>
 +
|Step_Picture_00=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2024-02-27_135024.png
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Connect blowers</translate>
 +
|Step_Content=<translate>Drawing for mount plate updated 19/07/23 to include tapped holes for mounting of parts
 +
 +
 +
Pipe as shown using 
 +
 +
Use M3 x 25mm caphead to secure Y adapter
 +
 +
 +
P0000046 Fitting: 'Y' Adaptor 6mm x 1
 +
 +
P0000149 6mm to 4mm reducing stem x 2</translate>
 +
|Step_Picture_00=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-07-19_084709.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Add tie bases and flow regulation</translate>
 +
|Step_Content=<translate>Pipe identification 2699
 +
 +
 +
Pay attention to P0000160  flow regulation direction when mounting. Use M4 x 5 button heads to mount tie bases, and M4 x 20mm to mount flow regulator</translate>
 +
|Step_Picture_00=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-07-19_085113.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Add logo plate</translate>
 +
|Step_Content=<translate>1  Mount  D0001964 Tool Sensor Logo Plate as shown using M5 x 10 socket counter sunk
 +
 +
 +
2 Add  M0000153 small sticker to face</translate>
 +
|Step_Picture_00=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-09-25_075557.png
 +
|Step_Picture_01=R0010260_Bench_Assemble_Tool_Break_Sensor_Screenshot_2023-09-25_075552.png
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}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 21 août 2024 à 10:33

Instructions for tool break assembly

Auteur avatarGareth Green | Dernière modification 21/08/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
1.5 heure(s)

Instructions for tool break assembly

Difficulté
Moyen
Durée
1.5 heure(s)

Introduction

Tools Required


Standard tap set

Standard drill set

Standard hex key set

Pipe cutters

Flush cutters

M0001053 Stock 6mm copper tube

M0000153 small Stuga sticker


Parts Required


A0001046 P Clip 6mm Steel / Rubber Liner x 6

D0001962 Tool Sensor Mount x 1

D0001963 Tool Sensor Post x 1

D0001964 Tool Sensor Logo Plate x 1

E0001120 Sensor: Ultrasonic M8 20-150mm x 1

E0001082 4 pin m8 sensor single ended x 1

P0000046 Fitting: 'Y' Adaptor 6mm x 1

P0000149 6mm to 4mm reducing stem x 2

P0000160 Fitting: Flow Controller In Line 6mm x 1

P0000456 Compact straight male adapter 4mm- M5 x 2


Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Attach tie bases

Attach 4 off m4 tie bases with m4 x12 button sockets to D0001963 Tool Sensor Post

R0010260 Bench Assemble Tool Break Sensor Screenshot 2023-07-19 082030.png


Étape 3 - Mount sensor and cable

Attach E0001120 Sensor: Ultrasonic M8 20-150mm to E0001082 4 pin m8 sensor single ended cable


1 Fit sensor to tool mount post using using m3 x 20 pan head fasteners


Note orientation


2 Use small tie wraps to secure cable


Étape 4 - Mount blowers

1 Cut 2 off pieces of M0001053copper tubing at 360mm and straighten in vice


2 Tap one end on each pipe to M5 and add fitting P0000456 to end


3 Pipe opposite end of fitting flatten


4 Mount pipes to tool post as shown using A0001046 P Clip 6mm Steel /Rubber Liner x 6 and M5 x 12 socket caps and heavy M5 washers

Ensure orientation is as shown

R0010260 Bench Assemble Tool Break Sensor Screenshot 2024-03-12 075237.png
R0010260 Bench Assemble Tool Break Sensor Screenshot 2024-03-12 075249.png
R0010260 Bench Assemble Tool Break Sensor Screenshot 2024-03-12 075224.png
R0010260 Bench Assemble Tool Break Sensor Screenshot 2024-03-12 075243.png

Étape 5 - Mount post to plate

1 Use 2 off M6 x 30 socket cap to secure post as shown


2 Add 2 off pieces of 4mm black air pipe at 300mm



Étape 6 - Check and rework if required

Check if indicated hole is M4 or M3.


If M4 rework to M3 by adding new fixing point 10mm from M4 hole



Étape 7 - Connect blowers

Drawing for mount plate updated 19/07/23 to include tapped holes for mounting of parts


Pipe as shown using

Use M3 x 25mm caphead to secure Y adapter


P0000046 Fitting: 'Y' Adaptor 6mm x 1

P0000149 6mm to 4mm reducing stem x 2

R0010260 Bench Assemble Tool Break Sensor Screenshot 2023-07-19 084709.png



Étape 8 - Add tie bases and flow regulation

Pipe identification 2699


Pay attention to P0000160 flow regulation direction when mounting. Use M4 x 5 button heads to mount tie bases, and M4 x 20mm to mount flow regulator

R0010260 Bench Assemble Tool Break Sensor Screenshot 2023-07-19 085113.png



Étape 9 - Add logo plate

1 Mount D0001964 Tool Sensor Logo Plate as shown using M5 x 10 socket counter sunk


2 Add M0000153 small sticker to face

R0010260 Bench Assemble Tool Break Sensor Screenshot 2023-09-25 075557.png


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