R0015011 Bench assemble Gripper : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(8 révisions intermédiaires par le même utilisateur non affichées)
Ligne 100 : Ligne 100 :
 
Pen mark all bolts once finalised</translate>
 
Pen mark all bolts once finalised</translate>
 
|Step_Picture_00=Fit_backplates_and_covers_Screenshot_2023-06-05_085445.png
 
|Step_Picture_00=Fit_backplates_and_covers_Screenshot_2023-06-05_085445.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>ECR Check</translate>
 +
|Step_Content=<translate>Ensure ecr change is present on D0015082
 +
 +
Indicated hole must be tapped tru as shown.
 +
 +
If hole is not tapped thru, please rework by hand and record as rework</translate>
 +
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_2024-06-25_14-51-50.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Picture_03=R0015011_Bench_assemble_Gripper_Screenshot_2023-12-04_141850.png
 
|Step_Picture_03=R0015011_Bench_assemble_Gripper_Screenshot_2023-12-04_141850.png
 
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Quality check !!</translate>
 +
|Step_Content=<translate>Several instances of the following step have been encountered.
 +
 +
Please ensure all fixings are sufficiently tight and adequate Loctite 243 is used on ALL fasteners</translate>
 +
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Caution</translate>
 +
|Step_Content=<translate>The load switch must be assembled that enables free running and not tight spots to be encountered when operated. Please ensure assembly guidance is followed and adhered to. If any issues arise please advise supervisor for correct action</translate>
 +
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 159 : Ligne 180 :
 
|Step_Picture_03=R0015004_Bench_Assemble_Gripper_Screenshot_2023-12-07_100006.png
 
|Step_Picture_03=R0015004_Bench_Assemble_Gripper_Screenshot_2023-12-07_100006.png
 
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Quality Check</translate>
 +
|Step_Content=<translate>It is vital the above fitted shoulder bolt is correct.
 +
 +
Bottom of shoulder bolt should meet face of gripper base as shown
 +
 +
No thread should be visible when fitted correctly</translate>
 +
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_2024-06-25_15-42-55.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 197 : Ligne 227 :
 
|Step_Picture_01=R0015011_Bench_assemble_Gripper_Screenshot_2023-10-10_112254.png
 
|Step_Picture_01=R0015011_Bench_assemble_Gripper_Screenshot_2023-10-10_112254.png
 
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>How to correctly assemble and fit reed switch to cylinder</translate>
 +
|Step_Content=<translate>Due to many quality instances of incorrect fitting, please ensure the following steps are strictly adhered to
 +
 +
 +
1  Remove grubscrew from P0001013 reed switch and dispose
 +
 +
2  Use metal retainer clip from P0001041 kit
 +
 +
3 Fit metal clip to reed switch as P0001013 reed switch as shown
 +
 +
4 Inset clipped reed switch into P0001041 bracket as shown, noting correct orientation</translate>
 +
|Step_Picture_00=R0015011_Bench_assemble_Gripper_2024-06-26_15-31-28.png
 +
|Step_Picture_01=R0015011_Bench_assemble_Gripper_2024-06-26_15-34-43.png
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|Step_Picture_02=R0015011_Bench_assemble_Gripper_2024-06-26_15-36-24.png
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|Step_Picture_03=R0015011_Bench_assemble_Gripper_2024-06-26_15-37-31.png
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|Step_Picture_04=R0015011_Bench_assemble_Gripper_2024-06-26_15-38-22.png
 +
|Step_Picture_05=R0015011_Bench_assemble_Gripper_2024-06-26_15-38-50.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>How to correctly assemble and fit reed switch to cylinder</translate>
 +
|Step_Content=<translate># Remove screw and band from P0001128 kit
 +
# Bend ends of metal band to 90 degrees by hand ensuring thick metal plate is orientated as show
 +
# Fit screw through clearance hole and position reed switch assembly as shown
 +
# Attach to cylinder and fix in position with screw</translate>
 +
|Step_Picture_00=R0015011_Bench_assemble_Gripper_2024-06-26_15-39-48.png
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|Step_Picture_01=R0015011_Bench_assemble_Gripper_2024-06-26_15-40-22.png
 +
|Step_Picture_02=R0015011_Bench_assemble_Gripper_2024-06-26_15-41-16.png
 +
|Step_Picture_03=R0015011_Bench_assemble_Gripper_2024-06-26_15-41-44.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 221 : Ligne 281 :
 
Tolerance -+0.1mm</translate>
 
Tolerance -+0.1mm</translate>
 
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Caution</translate>
 +
|Step_Content=<translate></translate>
 +
|Step_Picture_00=R0015011_Bench_assemble_Gripper_Screenshot_2024-03-28_141504.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 242 : Ligne 308 :
 
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Ligne 315 : Ligne 381 :
 
|Step_Title=<translate>Add mounting brackets</translate>
 
|Step_Title=<translate>Add mounting brackets</translate>
 
|Step_Content=<translate>Fix as shown 2 off D0015101 brackets with 4 off M10 x 40 socket caps
 
|Step_Content=<translate>Fix as shown 2 off D0015101 brackets with 4 off M10 x 40 socket caps
 +
 +
 +
Do not apply adhesive or final tension to these fasteners
  
 
<br /></translate>
 
<br /></translate>

Version actuelle datée du 26 juin 2024 à 15:44

Auteur avatarGareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction

Introduction

Introduction

Tools Required

External circlip pliers

Standard Hex key set

Standard spanner set

Reed switch setting box

Hammer

Standard screwdriver set

Rule

Parts Required

B0001106 x 20

D0015095 x 8

D0015096 x 2

D0015086 x 1

B0000034 x 2

D0015084 x 2

D0015083 x 1

D0015082 x 1

E0000366L x 1

B0001182 x 2

M0001182 x 2

D0015756 x 1

P0001013 x 1

P0001041 x 1

P0001128 x 1

P0001198 x 2

P0001120 x 1

D0015431 x 1

B0000437 x 1

D0015430 x 1

D0015090 x 2

D0015085 x 1

D0015102 x 2

D0015103 x 2

D0015104 x 2

D0015170 x 2

P0000049 x 1

D0015097 x 2

D0015101 x 2

D0015292 x 1

E0001069 x 1

A0001044 x 4

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Pen mark all bolts once finalised



Étape 2 - ECR Check

Ensure ecr change is present on D0015082

Indicated hole must be tapped tru as shown.

If hole is not tapped thru, please rework by hand and record as rework



Étape 3 - Fit bushes and bearings

1 Fit bushes B0001106 (20 off) to

8 off D0015095 link bars

2 off D0015096 link bars


2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly


Étape 4 - check fitment of D0015084 shafts

check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar



Étape 5 - check for rework

Check that part D0015082 has been manufactured to the listed details highlighted in drawing attached to this step. If M4 and M5 holes are not present, rework and record time



Étape 6 - Check strike plate position

When assembling next step, check position of strike plate at indicated point.

No overhang below bottom face of gripper base should be present.

Étape 7 - Quality check !!

Several instances of the following step have been encountered.

Please ensure all fixings are sufficiently tight and adequate Loctite 243 is used on ALL fasteners



Étape 8 - Caution

The load switch must be assembled that enables free running and not tight spots to be encountered when operated. Please ensure assembly guidance is followed and adhered to. If any issues arise please advise supervisor for correct action



Étape 9 - Assemble load switch plate

1 Use M4 x 6 panhead to attach B0001181 rail to gripper base

Fit M0001182 spring to main base


2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly

3 Check lever assembly is free and moves consistently along entire length of travel

Étape 10 - Quality Check

It is vital the above fitted shoulder bolt is correct.

Bottom of shoulder bolt should meet face of gripper base as shown

No thread should be visible when fitted correctly



Étape 11 - Fit Sensor

1 Add cable markers to E0001069 cable , Mark as X294 both ends


2 Attach above cable to E0000336L and fit as shown with 1 off supplied lock nut and shakeproof washer on the indicated face


3 Set Sensor position as follows


Press lever fully in direction shown


Adjust sensor to touch rear of profile present lever


Adjust sensor back half a turn


Lock of lock nut to hold position ( Do not over tension )


Check, when lever is pressed fully back, the sensor should be close to the profile present lever but not touching



Étape 12 - Fix X294 cable

Use 4 off A0001044 p clips 4 off M4 x 12 socket caps and captivate X294 cable at points shown


Étape 13 - How to correctly assemble and fit reed switch to cylinder

Due to many quality instances of incorrect fitting, please ensure the following steps are strictly adhered to


1 Remove grubscrew from P0001013 reed switch and dispose

2 Use metal retainer clip from P0001041 kit

3 Fit metal clip to reed switch as P0001013 reed switch as shown

4 Inset clipped reed switch into P0001041 bracket as shown, noting correct orientation

Étape 14 - How to correctly assemble and fit reed switch to cylinder

  1. Remove screw and band from P0001128 kit
  2. Bend ends of metal band to 90 degrees by hand ensuring thick metal plate is orientated as show
  3. Fit screw through clearance hole and position reed switch assembly as shown
  4. Attach to cylinder and fix in position with screw

Étape 15 - Assemble cylinder P0001120

...When fitting reed switch, ensure grubscrew is removed before fitting location clip

Fit air fitting P0001198 to cylinder

Remove 32mm nut from cylinder and discard

Mount reed switch and band (P0001041 x 1 P0001013 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X291


Ensure sensor is orientated the correct way, so adjustment screw can be accessed if needed. Sensor should be at 90 degrees position to top of cylinder , not as shown in example of wrong mounting


Étape 16 - Quality

Please ensure the following gap of 13mm is set with verniers, as accuracy is crucial


Tolerance -+0.1mm



Étape 17 - Caution



Étape 18 - Assemble grip pin assembly

1 Fit bushes B0000437 x2 to body D0015431

2 Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 5 grubscrew

3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap

4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm with verniers and lock all fasteners. Recheck measurement tolerance +- 0.1mm


......Ensure loctite 243 and final tension is added to 2 off locking nuts indicated when setting grip nose gap

Étape 19 - Mount grip pin assembly to grip slide

Combine parts

1 Use 2 off 6mm x 20mm dowels to align ( 1 top and 1 bottom)

2 M8 x 16 socket cap and A form washer

3 M8 x 20 countersink



Étape 20 - Assemble main frame of gripper assembly

Use 2 off D0015085

1 Assemble as shown using 8 off M8 x 20 socket caps

2 Check top and bottom bars are parallel

3 Check grip slide moves freely up and down



Étape 21 - Fit link bars to assembly

1 Use 2 off D0015103 and 8mm external circlips (B0000200) and assemble two off as shown

2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips

3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown

4 Add remaining link shafts and circlips

Étape 22 - Fit Cylinder assembly

Fit assembled cylinder unit to gripper frame

1 Wind cylinder thread into spherical bearing lock cylinder nut off with 1 thread of cylinder piston exposed behind lock nut

2 Use M5 x 10 with a form washer to secure D0015097 2 off mounting plates

3 Use M8 x 30 with M8 nyloc nut to secure cylinder to brackets



Étape 23 - Add mounting brackets

Fix as shown 2 off D0015101 brackets with 4 off M10 x 40 socket caps


Do not apply adhesive or final tension to these fasteners




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