[version en cours de rédaction] | [version en cours de rédaction] |
(14 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 100 : | Ligne 100 : | ||
Pen mark all bolts once finalised</translate> | Pen mark all bolts once finalised</translate> | ||
|Step_Picture_00=Fit_backplates_and_covers_Screenshot_2023-06-05_085445.png | |Step_Picture_00=Fit_backplates_and_covers_Screenshot_2023-06-05_085445.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>ECR Check</translate> | ||
+ | |Step_Content=<translate>Ensure ecr change is present on D0015082 | ||
+ | |||
+ | Indicated hole must be tapped tru as shown. | ||
+ | |||
+ | If hole is not tapped thru, please rework by hand and record as rework</translate> | ||
+ | |Step_Picture_00=R0015004_Bench_Assemble_Gripper_2024-06-25_14-51-50.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 127 : | Ligne 136 : | ||
|Step_Content=<translate>Check that part D0015082 has been manufactured to the listed details highlighted in drawing attached to this step. If M4 and M5 holes are not present, rework and record time</translate> | |Step_Content=<translate>Check that part D0015082 has been manufactured to the listed details highlighted in drawing attached to this step. If M4 and M5 holes are not present, rework and record time</translate> | ||
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-08-15_084202.png | |Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-08-15_084202.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Check strike plate position</translate> | ||
+ | |Step_Content=<translate>When assembling next step, check position of strike plate at indicated point. | ||
+ | |||
+ | No overhang below bottom face of gripper base should be present.</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | |Step_Picture_01=R0015011_Bench_assemble_Gripper_Screenshot_2023-12-04_141855.png | ||
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+ | |Step_Picture_02=R0015011_Bench_assemble_Gripper_Screenshot_2023-12-04_141703.png | ||
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+ | |Step_Picture_03=R0015011_Bench_assemble_Gripper_Screenshot_2023-12-04_141850.png | ||
+ | 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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality check !!</translate> | ||
+ | |Step_Content=<translate>Several instances of the following step have been encountered. | ||
+ | |||
+ | Please ensure all fixings are sufficiently tight and adequate Loctite 243 is used on ALL fasteners</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Caution</translate> | ||
+ | |Step_Content=<translate>The load switch must be assembled that enables free running and not tight spots to be encountered when operated. Please ensure assembly guidance is followed and adhered to. If any issues arise please advise supervisor for correct action</translate> | ||
+ | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 143 : | Ligne 177 : | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality Check</translate> | ||
+ | |Step_Content=<translate>It is vital the above fitted shoulder bolt is correct. | ||
+ | |||
+ | Bottom of shoulder bolt should meet face of gripper base as shown | ||
+ | |||
+ | No thread should be visible when fitted correctly</translate> | ||
+ | |Step_Picture_00=R0015004_Bench_Assemble_Gripper_2024-06-25_15-42-55.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
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| ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>How to correctly assemble and fit reed switch to cylinder</translate> | ||
+ | |Step_Content=<translate>Due to many quality instances of incorrect fitting, please ensure the following steps are strictly adhered to | ||
+ | |||
+ | |||
+ | 1 Remove grubscrew from P0001013 reed switch and dispose | ||
+ | |||
+ | 2 Use metal retainer clip from P0001041 kit | ||
+ | |||
+ | 3 Fit metal clip to reed switch as P0001013 reed switch as shown | ||
+ | |||
+ | 4 Inset clipped reed switch into P0001041 bracket as shown, noting correct orientation</translate> | ||
+ | |Step_Picture_00=R0015011_Bench_assemble_Gripper_2024-06-26_15-31-28.png | ||
+ | |Step_Picture_01=R0015011_Bench_assemble_Gripper_2024-06-26_15-34-43.png | ||
+ | |Step_Picture_02=R0015011_Bench_assemble_Gripper_2024-06-26_15-36-24.png | ||
+ | |Step_Picture_03=R0015011_Bench_assemble_Gripper_2024-06-26_15-37-31.png | ||
+ | |Step_Picture_04=R0015011_Bench_assemble_Gripper_2024-06-26_15-38-22.png | ||
+ | |Step_Picture_05=R0015011_Bench_assemble_Gripper_2024-06-26_15-38-50.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>How to correctly assemble and fit reed switch to cylinder</translate> | ||
+ | |Step_Content=<translate># Remove screw and band from P0001128 kit | ||
+ | # Bend ends of metal band to 90 degrees by hand ensuring thick metal plate is orientated as show | ||
+ | # Fit screw through clearance hole and position reed switch assembly as shown | ||
+ | # Attach to cylinder and fix in position with screw</translate> | ||
+ | |Step_Picture_00=R0015011_Bench_assemble_Gripper_2024-06-26_15-39-48.png | ||
+ | |Step_Picture_01=R0015011_Bench_assemble_Gripper_2024-06-26_15-40-22.png | ||
+ | |Step_Picture_02=R0015011_Bench_assemble_Gripper_2024-06-26_15-41-16.png | ||
+ | |Step_Picture_03=R0015011_Bench_assemble_Gripper_2024-06-26_15-41-44.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Assemble cylinder P0001120</translate> | |Step_Title=<translate>Assemble cylinder P0001120</translate> | ||
− | |Step_Content=<translate>Fit air fitting P0001198 to cylinder | + | |Step_Content=<translate>{{Warning|...When fitting reed switch, ensure grubscrew is removed before fitting location clip}} |
+ | |||
+ | Fit air fitting P0001198 to cylinder | ||
Remove 32mm nut from cylinder and discard | Remove 32mm nut from cylinder and discard | ||
− | Mount reed switch and band (P0001041 x 1 P0001013 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X291</translate> | + | Mount reed switch and band (P0001041 x 1 P0001013 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X291 |
+ | |||
+ | |||
+ | Ensure sensor is orientated the correct way, so adjustment screw can be accessed if needed. Sensor should be at 90 degrees position to top of cylinder , not as shown in example of wrong mounting</translate> | ||
|Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-06-05_125740.png | |Step_Picture_00=R0015004_Bench_Assemble_Gripper_Screenshot_2023-06-05_125740.png | ||
+ | |Step_Picture_01=R0015011_Bench_assemble_Gripper_Screenshot_2023-12-04_110018.png | ||
+ | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":873,"height":651,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.69,"scaleY":0.69,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/f/f6/R0015011_Bench_assemble_Gripper_Screenshot_2023-12-04_110018.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":297.56,"top":74.17,"width":220.51,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.38,"scaleY":2.38,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"THIS IS INCORRECT !!","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":365.25,"top":149.25,"width":111.66,"height":111.66,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":55.8276508213662,"ry":55.8276508213662},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":126,"top":329,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100}],"height":447,"width":600} | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 199 : | Ligne 281 : | ||
Tolerance -+0.1mm</translate> | Tolerance -+0.1mm</translate> | ||
|Step_Picture_00=R0008013_Clacker_assembly_quality.png | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Caution</translate> | ||
+ | |Step_Content=<translate></translate> | ||
+ | |Step_Picture_00=R0015011_Bench_assemble_Gripper_Screenshot_2024-03-28_141504.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":375,"height":401,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.6,"scaleY":1.6,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/f/fd/R0015011_Bench_assemble_Gripper_Screenshot_2024-03-28_141504.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":639.22,"top":92.56,"width":47.8,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":8.59,"scaleY":8.59,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"X","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":384,"top":277,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":165.41,"top":402.16,"width":115.27,"height":153.68,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.49,"scaleY":2.49,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"THIS is not correct, please adhere to next steps to set correctly","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":221.83,"top":84.18,"width":78.88,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":5.25,"scaleY":5.25,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"WRONG","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":642,"width":600} | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 208 : | Ligne 296 : | ||
3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap | 3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap | ||
− | 4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm with verniers and lock all fasteners. Recheck measurement</translate> | + | 4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm with verniers and lock all fasteners. Recheck measurement tolerance +- 0.1mm |
+ | |||
+ | <br />{{Warning|......Ensure loctite 243 and final tension is added to 2 off locking nuts indicated when setting grip nose gap}}<br /></translate> | ||
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Ligne 291 : | Ligne 381 : | ||
|Step_Title=<translate>Add mounting brackets</translate> | |Step_Title=<translate>Add mounting brackets</translate> | ||
|Step_Content=<translate>Fix as shown 2 off D0015101 brackets with 4 off M10 x 40 socket caps | |Step_Content=<translate>Fix as shown 2 off D0015101 brackets with 4 off M10 x 40 socket caps | ||
+ | |||
+ | |||
+ | Do not apply adhesive or final tension to these fasteners | ||
<br /></translate> | <br /></translate> |
Bench assembly of Material Gripper
Auteur Gareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Bench assembly of Material Gripper
R0015011_Bench_assemble_Gripper_Screenshot_2023-10-10_103900.png
Tools Required
External circlip pliers
Standard Hex key set
Standard spanner set
Reed switch setting box
Hammer
Standard screwdriver set
Rule
Parts Required
B0001106 x 20
D0015095 x 8
D0015096 x 2
D0015086 x 1
B0000034 x 2
D0015084 x 2
D0015083 x 1
D0015082 x 1
E0000366L x 1
B0001182 x 2
M0001182 x 2
D0015756 x 1
P0001013 x 1
P0001041 x 1
P0001128 x 1
P0001198 x 2
P0001120 x 1
D0015431 x 1
B0000437 x 1
D0015430 x 1
D0015090 x 2
D0015085 x 1
D0015102 x 2
D0015103 x 2
D0015104 x 2
D0015170 x 2
P0000049 x 1
D0015097 x 2
D0015101 x 2
D0015292 x 1
E0001069 x 1
A0001044 x 4Use Loctite 243 on all fasteners
Pen mark all bolts once finalised
Ensure ecr change is present on D0015082
Indicated hole must be tapped tru as shown.
If hole is not tapped thru, please rework by hand and record as rework
1 Fit bushes B0001106 (20 off) to
8 off D0015095 link bars
2 off D0015096 link bars
2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly
check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar
Check that part D0015082 has been manufactured to the listed details highlighted in drawing attached to this step. If M4 and M5 holes are not present, rework and record time
When assembling next step, check position of strike plate at indicated point.
No overhang below bottom face of gripper base should be present.
Several instances of the following step have been encountered.
Please ensure all fixings are sufficiently tight and adequate Loctite 243 is used on ALL fasteners
The load switch must be assembled that enables free running and not tight spots to be encountered when operated. Please ensure assembly guidance is followed and adhered to. If any issues arise please advise supervisor for correct action
1 Use M4 x 6 panhead to attach B0001181 rail to gripper base
Fit M0001182 spring to main base
2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly
3 Check lever assembly is free and moves consistently along entire length of travel
It is vital the above fitted shoulder bolt is correct.
Bottom of shoulder bolt should meet face of gripper base as shown
No thread should be visible when fitted correctly
1 Add cable markers to E0001069 cable , Mark as X294 both ends
2 Attach above cable to E0000336L and fit as shown with 1 off supplied lock nut and shakeproof washer on the indicated face
3 Set Sensor position as follows
Press lever fully in direction shown
Adjust sensor to touch rear of profile present lever
Adjust sensor back half a turn
Lock of lock nut to hold position ( Do not over tension )
Check, when lever is pressed fully back, the sensor should be close to the profile present lever but not touching
Use 4 off A0001044 p clips 4 off M4 x 12 socket caps and captivate X294 cable at points shown
Due to many quality instances of incorrect fitting, please ensure the following steps are strictly adhered to
1 Remove grubscrew from P0001013 reed switch and dispose
2 Use metal retainer clip from P0001041 kit
3 Fit metal clip to reed switch as P0001013 reed switch as shown
4 Inset clipped reed switch into P0001041 bracket as shown, noting correct orientation
Fit air fitting P0001198 to cylinder
Remove 32mm nut from cylinder and discard
Mount reed switch and band (P0001041 x 1 P0001013 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X291
Ensure sensor is orientated the correct way, so adjustment screw can be accessed if needed. Sensor should be at 90 degrees position to top of cylinder , not as shown in example of wrong mounting
Please ensure the following gap of 13mm is set with verniers, as accuracy is crucial
Tolerance -+0.1mm
1 Fit bushes B0000437 x2 to body D0015431
2 Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 5 grubscrew
3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap
4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm with verniers and lock all fasteners. Recheck measurement tolerance +- 0.1mm
Combine parts
1 Use 2 off 6mm x 20mm dowels to align ( 1 top and 1 bottom)
2 M8 x 16 socket cap and A form washer
3 M8 x 20 countersink
Use 2 off D0015085
1 Assemble as shown using 8 off M8 x 20 socket caps
2 Check top and bottom bars are parallel
3 Check grip slide moves freely up and down
1 Use 2 off D0015103 and 8mm external circlips (B0000200) and assemble two off as shown
2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips
3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown
4 Add remaining link shafts and circlips
Fit assembled cylinder unit to gripper frame
1 Wind cylinder thread into spherical bearing lock cylinder nut off with 1 thread of cylinder piston exposed behind lock nut
2 Use M5 x 10 with a form washer to secure D0015097 2 off mounting plates
3 Use M8 x 30 with M8 nyloc nut to secure cylinder to brackets
Fix as shown 2 off D0015101 brackets with 4 off M10 x 40 socket caps
Do not apply adhesive or final tension to these fasteners
en none 0 Draft
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