R0015041 Bench Assemble Top Hood Assembly : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(11 révisions intermédiaires par le même utilisateur non affichées)
Ligne 88 : Ligne 88 :
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>attach hinges to top door</translate>
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|Step_Title=<translate>Attach hinges to top hood</translate>
|Step_Content=<translate>Fix hinges to top hood
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|Step_Content=<translate>1 Tap 6 off M4 holes on saw hood for hinges
  
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2 Fix 2 off hinges to top hood using 6 off M4 x 12 button 
  
Mark hinge positions onto top door  , set door even to aperture  
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3 Mark hinge positions onto top door  , set door even to aperture  
  
  
Drill top door to allow fitment of hinges  
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4 Drill top door to allow fitment of hinges  
  
  
Remove hinges from top hood and fit to top door  
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5 Remove hinges from top hood and fit to top door using 4 off M4 x 12 button sockets, M4 A form washers, M4 shakeproof washers and standard M4 nuts 
  
  
Attach handle to top door</translate>
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6 Attach handle to top door using M8  x 16  socket caps and M8 A form washers 
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7  Add M0000031 panel edging to top door</translate>
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 +
|Step_Picture_05=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_090827.png
 +
|Step_Picture_05_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":363,"height":377,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.65,"scaleY":1.65,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/3/39/R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_090827.png","filters":[]}],"height":623,"width":600}
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit top door to hood</translate>
 
|Step_Title=<translate>Fit top door to hood</translate>
|Step_Content=<translate>Fit top door to hood</translate>
+
|Step_Content=<translate>Fit top door to hood using 4 off M4 x 12 button sockets</translate>
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_141353.png
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_141353.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>In the following step</translate>
 +
|Step_Content=<translate>It is vital that correct interlock blade alignment is achieved when the door closes onto the interlock switch . Do force should be required for the blade to enter the switch
 +
 +
 +
Perfect alignment must be achieved on these parts when closing and opening the top door</translate>
 +
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 +
|Step_Picture_01=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit door switch</translate>
 
|Step_Title=<translate>Fit door switch</translate>
|Step_Content=<translate>Mount interlock switch to mounting  
+
|Step_Content=<translate>1 Rotate end of interlock switch 
 +
 
 +
2 Mount interlock switch to mounting plate as shown using 4 off M4 x 50 socket caps
 +
 
  
 +
3 Fit interlock blade to top door using 2 off M6 x 16 socket caps 
  
Fit interlock blade to top door  
+
{{Info|...Ecr raised 21/11/23 to add holes to top door for mounting, will require drilling to suit until processed}}
 +
  
 +
4 Ensure interlock is set to open position
  
ensure interlock is set to open position
 
  
 +
5 Mark and drill correct position of interlock assembly onto hood, Fit with M6 x 16 socket caps and M6 A form washers
  
Mark and drill correct position of interlock assembly onto hood</translate>
+
{{Info|...Ecr Raised 21/11/23 to include add mounting points for interlock assembly to drawing for hood}}</translate>
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_141418.png
+
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_083113.png
 +
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|Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_083410.png
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 +
|Step_Picture_02=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_083113.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Attach gas strut</translate>
+
|Step_Title=<translate>Fit acoustic sound proofing</translate>
|Step_Content=<translate>Attach gas strut to top door assembly and set correct gas pressure
+
|Step_Content=<translate>Fit acoustic foam to top hood
 +
 
  
 +
1 Measure 1st section and cut to size using cutting board and straight edge , and fit to hood
  
  
Door must hold up under own weight but not open violently</translate>
+
2 Measure 2nd section and cut to size using cutting board and straight edge , and fit to hood</translate>
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_144049.png
+
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_091140.png
}}
+
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{{Tuto Step
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|Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_091109.png
|Step_Title=<translate>Fit acoustic sound proofing</translate>
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|Step_Content=<translate>Fit acoustic foam to top hood</translate>
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|Step_Picture_02=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_092901.png
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}}
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit Rear emergency stop</translate>
 
|Step_Title=<translate>Fit Rear emergency stop</translate>
|Step_Content=<translate>Drill and fit rear emergency stop module  
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|Step_Content=<translate>{{Info|...ECR Raised 21/11/23 to add estop mounting holes to drawing. Will require adding on assembly until processed}}
 +
 
 +
Fit rear emergency stop module using 4 off M4 x 16 socket caps, 4 off M4 A Form washers and 4 off M4 Nyloc nuts 
  
  
 
Please provide drilling details to enable update of part drawing</translate>
 
Please provide drilling details to enable update of part drawing</translate>
 
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit light</translate>
 
|Step_Title=<translate>Fit light</translate>
|Step_Content=<translate>Fit light to inside of hood</translate>
+
|Step_Content=<translate>{{Info|...ECR raised 21/11/23 to add fixing holes for light to hood drawing . Until processed will require adding on assembly}}
 +
 
 +
Use M5 x 10 button sockets and M5 penny washers, 
 +
 
 +
Light will be pre wired by electrical department
 +
 
 +
 
 +
Fit light to inside of hood using what fasteners at the position shown
 +
 
 +
 
 +
Light should be 75mm down from top face of hood
 +
 
 +
 
 +
Ensure clearance is left for mounting of camera</translate>
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142007.png
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142007.png
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|Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_092955.png
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|Step_Picture_02=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_092955.png
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 +
|Step_Picture_03=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-12-11_151102.png
 +
|Step_Picture_04=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-12-11_151107.png
 +
|Step_Picture_05=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-12-11_151112.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit Cable retentions</translate>
 
|Step_Title=<translate>Fit Cable retentions</translate>
|Step_Content=<translate>Drill and fit cable tie bases on hood
+
|Step_Content=<translate>{{Info|...ECR raised 21/11/23 to add fixing holes for cable bases to hood drawing . Until processed will require adding on assembly}} 
 
 
  
Please capture and add details here to allow drawing to be updated to reflect holes added</translate>
+
Fit cable tie bases on inside of hood using M4  cable tie bases and fix with M4 button sockets and back off with M4 dome nuts ??</translate>
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142007.png
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142007.png
 +
|Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_093858.png
 +
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}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Fit console mount bracket</translate>
+
|Step_Title=<translate>Mount camera</translate>
|Step_Content=<translate>Fit console mount bracket to top hood
+
|Step_Content=<translate>{{Info|......ECR raised 21/11/23 to add fixing holes for camera  to hood drawing . Until processed will require adding on assembly. 3 off M4 tapped holes will require adding to hood}} 
 +
 
 +
Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting 
  
 +
Fit camera to top hood using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers 
  
Provide drilling details for update</translate>
+
Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top  
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_144222.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit connection box</translate>
 
|Step_Content=<translate>Fit abs connection box  
 
  
  
Please provide drilling details for update</translate>
+
Supply drilling details to capture data to update please</translate>
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_153721.png
+
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142007.png
 +
|Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_092955.png
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}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit beacon to top hood</translate>
 
|Step_Title=<translate>Fit beacon to top hood</translate>
 
|Step_Content=<translate>Fit beacon to top hood  
 
|Step_Content=<translate>Fit beacon to top hood  
 +
 +
{{Info|......ECR raised 21/11/23 to add mounting hole for beacon to hood drawing . Until processed will require adding on assembly}}
  
  
 
Any drilling details add here</translate>
 
Any drilling details add here</translate>
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142007.png
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142007.png
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}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Mount camera</translate>
+
|Step_Title=<translate>Fit console mount bracket</translate>
|Step_Content=<translate>Drill and fit camera to top hood  
+
|Step_Content=<translate>{{Info|...ECR Raised 21/11/23 to add fixing holes to hood for mounting of console mount. Until processed add on assembly}} 
 +
 
 +
Fit console mount bracket to top hood(electrical department to provide bracket )
 +
 
  
 +
Mount bracket using 2 off M6 x 20 countersunk, 2 off M6 motor plate washer and 2 off M6 Nyloc nuts</translate>
 +
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_144222.png
 +
|Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_103155.png
 +
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|Step_Picture_02=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2024-02-06_074956.png
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{{Tuto Step
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|Step_Title=<translate>Fit connection box</translate>
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|Step_Content=<translate>{{Info|......ECR Raised 21/11/23 to add fixing holes to hood for mounting of console connection box. Until processed add on assembly}}   
  
Supply drilling details to capture data to update please</translate>
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Fit abs connection box using 4 off M4 x 16 socket caps</translate>
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit Top door screen</translate>
 
|Step_Title=<translate>Fit Top door screen</translate>
|Step_Content=<translate>Fit top door screen to top door  
+
|Step_Content=<translate>Fit top door screen to top door
  
 +
Use M6 x 16 socket caps and M6 A form washers on outward facing face 
  
Fit rim cord M0000031 to top door</translate>
+
Use M6 penny washers and M6 Nyloc nuts on inside face</translate>
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_141353.png
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_141353.png
 +
|Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_105139.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Loom cables</translate>
+
|Step_Title=<translate>Attach gas strut</translate>
|Step_Content=<translate>Loom cables to rear lower area of top hood</translate>
+
|Step_Content=<translate>Attach gas strut to top door assembly .  
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_143755.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Assembly safety flap</translate>
 
|Step_Content=<translate>Ream 6mm to ensure pins locate correctly
 
 
 
 
 
Drill flap to suit stiffening bar
 
  
  
Attach end brackets
+
1 Use M5 dome nut to secure top ball joint.
  
  
Insert 6mm rods and grubscrews
+
2 Use M5 nyloc nut and M5 penny washer to fix bottom ball joint
  
  
fit hazard tape to flap</translate>
+
3 Set correct gas pressure
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142608.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit safety flap to hood</translate>
 
|Step_Content=<translate>Fit 1 off mounting block to centre point
 
  
 +
Gradually adjust gas until correct setting is achieved
  
Fit 2nd block to safety flap and fit to hood
 
  
 
+
Door must lift up under own weight but not open violently</translate>
Adjust 6mm pins to centralise flap and stop end float of assembly</translate>
+
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_144049.png
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_143831.png
+
|Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_085456.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Fit trunking to rear</translate>
+
|Step_Title=<translate>Loom cables</translate>
|Step_Content=<translate>Fit A0001098 37mm  x 75mm trunking to rear of hood  
+
|Step_Content=<translate>Loom cables to rear lower area of top hood
  
  
Provide drilling details for fixing</translate>
+
Network cable to connect camera provided by electrical department</translate>
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_153659.png
+
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_143755.png
}}
+
|Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_105420.png
{{Tuto Step
 
|Step_Title=<translate>Fit stickers to hood</translate>
 
|Step_Content=<translate>Fit stickers to hood
 
 
 
 
 
Make sure to include ear defender sticker, logo stickers top and rear  and ambient and consumable stickers</translate>
 
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_143900.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 26 juin 2024 à 09:48

Auteur avatarGareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

Standard spanner set

Standard Hss drill set

Standard tap set

Acoustic foam cutting board and straight edge

Utility Blade


Parts Required


Pre wired light, beacon and network cable from electrical department


C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1

C0001239 Micro SD Card 32Gb Class 10 x 1

D0000770 Door Hinge (M0016) x 2

D0001877 Saw Top Door Mk4 x 1

D0004641 Hinge Pin Block (D7445) x 1

D0004642 Flap Counterbalance Bar x 1

D0004645 Safety Flap Hinge Pin x 1

D0004679 Flap Stiffening Bar x 1

D0004705 Flap Hinge Bar x 1

D0004747B top door screen x 1

D0004807 Flap x 1

D0007445 Hinge Pin Block OH (D4641) x 1

D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1

E0000275 Button: Base Fixing 1 N/C x 1

E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1

E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1

H0004643 4mm Axxis Clear 145mm x 690mm x 1

M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock )

M0000036 Sign - Ear Protection x 1

M0000048 Gas Spring 15mm x 100mm x 1

M0000539 Handle Black Nylon 200mm M8 Fixings x 1


Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added



Étape 2 - Attach hinges to top hood

1 Tap 6 off M4 holes on saw hood for hinges

2 Fix 2 off hinges to top hood using 6 off M4 x 12 button

3 Mark hinge positions onto top door , set door even to aperture


4 Drill top door to allow fitment of hinges


5 Remove hinges from top hood and fit to top door using 4 off M4 x 12 button sockets, M4 A form washers, M4 shakeproof washers and standard M4 nuts


6 Attach handle to top door using M8 x 16 socket caps and M8 A form washers

7 Add M0000031 panel edging to top door

Étape 3 - Fit top door to hood

Fit top door to hood using 4 off M4 x 12 button sockets



Étape 4 - In the following step

It is vital that correct interlock blade alignment is achieved when the door closes onto the interlock switch . Do force should be required for the blade to enter the switch


Perfect alignment must be achieved on these parts when closing and opening the top door


Étape 5 - Fit door switch

1 Rotate end of interlock switch

2 Mount interlock switch to mounting plate as shown using 4 off M4 x 50 socket caps


3 Fit interlock blade to top door using 2 off M6 x 16 socket caps

...Ecr raised 21/11/23 to add holes to top door for mounting, will require drilling to suit until processed


4 Ensure interlock is set to open position


5 Mark and drill correct position of interlock assembly onto hood, Fit with M6 x 16 socket caps and M6 A form washers

...Ecr Raised 21/11/23 to include add mounting points for interlock assembly to drawing for hood


Étape 6 - Fit acoustic sound proofing

Fit acoustic foam to top hood


1 Measure 1st section and cut to size using cutting board and straight edge , and fit to hood


2 Measure 2nd section and cut to size using cutting board and straight edge , and fit to hood


Étape 7 - Fit Rear emergency stop

...ECR Raised 21/11/23 to add estop mounting holes to drawing. Will require adding on assembly until processed

Fit rear emergency stop module using 4 off M4 x 16 socket caps, 4 off M4 A Form washers and 4 off M4 Nyloc nuts


Please provide drilling details to enable update of part drawing


Étape 8 - Fit light

...ECR raised 21/11/23 to add fixing holes for light to hood drawing . Until processed will require adding on assembly

Use M5 x 10 button sockets and M5 penny washers,

Light will be pre wired by electrical department


Fit light to inside of hood using what fasteners at the position shown


Light should be 75mm down from top face of hood


Ensure clearance is left for mounting of camera

Étape 9 - Fit Cable retentions

...ECR raised 21/11/23 to add fixing holes for cable bases to hood drawing . Until processed will require adding on assembly

Fit cable tie bases on inside of hood using M4 cable tie bases and fix with M4 button sockets and back off with M4 dome nuts ??

Étape 10 - Mount camera

......ECR raised 21/11/23 to add fixing holes for camera to hood drawing . Until processed will require adding on assembly. 3 off M4 tapped holes will require adding to hood

Fit C0001239 Micro SD Card 32Gb Class 10 x 1 to camera before mounting

Fit camera to top hood using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers

Ensure camera is fitted the correct orientation. Camera will have a 'UP' marked on body. This must be at the top


Supply drilling details to capture data to update please


Étape 11 - Fit beacon to top hood

Fit beacon to top hood

......ECR raised 21/11/23 to add mounting hole for beacon to hood drawing . Until processed will require adding on assembly


Any drilling details add here


Étape 12 - Fit console mount bracket

...ECR Raised 21/11/23 to add fixing holes to hood for mounting of console mount. Until processed add on assembly

Fit console mount bracket to top hood(electrical department to provide bracket )


Mount bracket using 2 off M6 x 20 countersunk, 2 off M6 motor plate washer and 2 off M6 Nyloc nuts


Étape 13 - Fit connection box

......ECR Raised 21/11/23 to add fixing holes to hood for mounting of console connection box. Until processed add on assembly

Fit abs connection box using 4 off M4 x 16 socket caps



Étape 14 - Fit Top door screen

Fit top door screen to top door

Use M6 x 16 socket caps and M6 A form washers on outward facing face

Use M6 penny washers and M6 Nyloc nuts on inside face


Étape 15 - Attach gas strut

Attach gas strut to top door assembly .


1 Use M5 dome nut to secure top ball joint.


2 Use M5 nyloc nut and M5 penny washer to fix bottom ball joint


3 Set correct gas pressure

Gradually adjust gas until correct setting is achieved


Door must lift up under own weight but not open violently


Étape 16 - Loom cables

Loom cables to rear lower area of top hood


Network cable to connect camera provided by electrical department


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