[version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Main_Picture=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-03_160654.png |Main_Picture_annotation={"version":"2.4.6"... ») |
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(5 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 4 : | Ligne 4 : | ||
|Description=<translate>Instructions for refurbishment of R0000728 and R0000729 stroke assemblies using Kit R0000299</translate> | |Description=<translate>Instructions for refurbishment of R0000728 and R0000729 stroke assemblies using Kit R0000299</translate> | ||
|Categories=Production | |Categories=Production | ||
− | |Difficulty= | + | |Difficulty=Hard |
− | |Duration= | + | |Duration=3 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
Ligne 15 : | Ligne 15 : | ||
− | <u>'''Tools | + | <u>'''Tools Required'''</u> |
Ligne 31 : | Ligne 31 : | ||
Degreasing bath | Degreasing bath | ||
+ | |||
− | |||
− | + | <br /></translate> | |
+ | }} | ||
+ | {{Materials}} | ||
+ | {{EPI}} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Disassembly</translate> | ||
+ | |Step_Content=<translate>The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted | ||
+ | |||
+ | |||
+ | Please use the following steps accurately</translate> | ||
+ | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove blade Guard</translate> | ||
+ | |Step_Content=<translate>Remove M5 socket cap and washer and slide off blade guard | ||
+ | |||
+ | |||
+ | Blade guard to be reused</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_091001.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_091027.png | ||
+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_091033.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove Blade</translate> | ||
+ | |Step_Content=<translate>use 24mm ring spanner and saw blade pin spanner to remove blade from assembly | ||
+ | |||
+ | |||
+ | Dispose of saw blade and M16 bolt | ||
+ | |||
+ | |||
+ | Keep M16 Washer and blade flange for rebuid</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092430.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092439.png | ||
+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092445.png | ||
+ | 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| ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove damper bridge</translate> | ||
+ | |Step_Content=<translate>Remove 2 off m8 fasteners to remove damper bridge and pillars | ||
+ | |||
+ | |||
+ | Dispose of all parts</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092739.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092748.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Disconnect front blade assembly</translate> | ||
+ | |Step_Content=<translate>1 Rotate blade flange with a 25mm spanner to align 2 off M6 cap heads through access holes | ||
+ | |||
+ | 2 Remove 2 off m6 socket cap bolts | ||
+ | |||
+ | 3 Rotate blade flange to align second set of M6 socket caps and remove | ||
+ | |||
+ | 4 off in total M6 socket caps to be removed | ||
+ | |||
+ | {{Warning|...There are also 4 off M6 countersunk bolts that are accessible through these access holes. These must not be removed}}</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_095454.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":700,"height":850,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.86,"scaleY":0.86,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/6/66/R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_095454.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":187,"top":256,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"1","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":1}],"height":729,"width":600} | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_095624.png | ||
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+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102054.png | ||
+ | |Step_Picture_03=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102312.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Extract front blade assembly</translate> | ||
+ | |Step_Content=<translate>Front assembly can now be extracted from the main housing</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102414.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102439.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Extract 2 off shafts</translate> | ||
+ | |Step_Content=<translate>Remove 4 off M8 grubscrews indicated and extract 2 off hardened shafts from main body | ||
+ | |||
+ | |||
+ | Shafts to be refurbished</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102539.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":712,"height":758,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.84,"scaleY":0.84,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/8b/R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102539.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":183.41,"top":139.59,"width":47.53,"height":47.53,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":23.767077395853722,"ry":23.767077395853722},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":281.65,"top":122.35,"width":48.09,"height":48.09,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":24.044415129855718,"ry":24.044415129855718},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":408.66,"top":298.34,"width":50.03,"height":50.03,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":25.01725962305321,"ry":25.01725962305321},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":277.47,"top":336.53,"width":55.45,"height":55.45,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":27.726246343237705,"ry":27.726246343237705}],"height":639,"width":600} | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102555.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove hard stop</translate> | ||
+ | |Step_Content=<translate>Use 17mm spanner to remove hard stop as shown | ||
+ | |||
+ | |||
+ | Hard stop to be refurbished</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102747.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove motor assembly</translate> | ||
+ | |Step_Content=<translate>1 Remove 3 off M8 socket caps indicated | ||
+ | |||
+ | |||
+ | 2 Separate as shown . Two components are doweled together, use caution to not damage any faces when separating two parts</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102837.png | ||
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+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_102844.png | ||
+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103004.png | ||
+ | |Step_Picture_03=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103008.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove Pinion bolt and shaft bolt</translate> | ||
+ | |Step_Content=<translate>Remove fasteners as shown | ||
+ | |||
+ | |||
+ | Machined washer to be reused</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103146.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103156.png | ||
+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103204.png | ||
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+ | |Step_Picture_03=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103212.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove drive pinion</translate> | ||
+ | |Step_Content=<translate>Raise pinion shown to allow blocks to be added beneath | ||
− | |||
− | + | Use drift to separate pinion from shaft | |
− | < | + | Dispose of pinion gear</translate> |
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103220.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103225.png | ||
+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103436.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove drive shaft</translate> | ||
+ | |Step_Content=<translate>1 Remove 3 off M6 countersunk bolts shown | ||
+ | 2 Remove top cap and keep for refurbishment | ||
− | + | 3 drive shaft from base to extract assembly from housing</translate> | |
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103842.png | ||
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+ | |Step_Picture_04=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_103713.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Extract shaft from bearing housing</translate> | ||
+ | |Step_Content=<translate>Extract shaft as shown, and remove bearings from housing | ||
+ | Dispose of bearings</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104106.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104113.png | ||
+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104118.png | ||
+ | |Step_Picture_03=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104124.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove keys from shaft</translate> | ||
+ | |Step_Content=<translate>Remove two off keys from shaft to reuse and dispose f rest of components</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104252.png | ||
+ | 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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Disconnect bevel gear</translate> | ||
+ | |Step_Content=<translate>Lock drive flange as shown and remove M5 fastener on end of bevel gear | ||
− | |||
− | + | Machined washer to be reused</translate> | |
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104533.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104550.png | ||
+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104556.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove bevel gear</translate> | ||
+ | |Step_Content=<translate>1 Use drift to move bevel gear enough to allow pry bars to be used underneath | ||
− | + | 2 Use pry bars to remove gear | |
− | |||
− | + | 3 Key and shim washers to be reused | |
− | |||
− | + | Bevel gear to be disposed</translate> | |
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104748.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104801.png | ||
+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_104852.png | ||
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+ | |Step_Picture_03=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_105026.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Use press to remove blade flange</translate> | ||
+ | |Step_Content=<translate>Press blade flange out of bearing assembly | ||
− | |||
− | + | Spacer between 2 bearings should be reused</translate> | |
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_105324.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove bearing from housing</translate> | ||
+ | |Step_Content=<translate>Remove bearing using drift and dispose of bearing</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_105556.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_105603.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove bearing housing</translate> | ||
+ | |Step_Content=<translate>Disconnect 4 off M6 countersunk bolts and separate bearing housing from face plate | ||
− | |||
− | + | Both parts to be reused</translate> | |
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_105726.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_105732.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Remove motor pinion housing</translate> | ||
+ | |Step_Content=<translate>1 Remove 4 off M6 socket caps as shown | ||
− | |||
+ | 2 Separate block from motor | ||
− | < | + | Motor pinion housing to be refurbished . Motor and pinion to be disposed</translate> |
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_110014.png | ||
+ | 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}} | }} | ||
− | |||
− | |||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Disposed parts not required</translate> |
|Step_Content=<translate></translate> | |Step_Content=<translate></translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_110302.png | ||
+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_110323.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Clean and degrease</translate> | ||
+ | |Step_Content=<translate>Clean and degrease parts indicated for rebuild</translate> | ||
+ | |Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_110646.png | ||
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+ | |Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_110431.png | ||
+ | |Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_110441.png | ||
+ | |Step_Picture_03=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_110445.png | ||
+ | |Step_Picture_04=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_110455.png | ||
+ | |Step_Picture_05=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_110605.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
− | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} |
Instructions for refurbishment of R0000728 and R0000729 stroke assemblies using Kit R0000299
Auteur Gareth Green | Dernière modification 4/06/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Instructions for refurbishment of R0000728 and R0000729 stroke assemblies using Kit R0000299
R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-03_160654.png
Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle.
The following instructions should be followed to ensure that correct assembly and setting are performed
Tools Required
Standard hex key set
Standard spanner set
Double pin saw flange spanner
Drifts and punches
Ballpein hammer
Soft hammer
Degreasing bath
The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted
Please use the following steps accurately
Remove M5 socket cap and washer and slide off blade guard
Blade guard to be reused
use 24mm ring spanner and saw blade pin spanner to remove blade from assembly
Dispose of saw blade and M16 bolt
Keep M16 Washer and blade flange for rebuid
Remove 2 off m8 fasteners to remove damper bridge and pillars
Dispose of all parts
1 Rotate blade flange with a 25mm spanner to align 2 off M6 cap heads through access holes
2 Remove 2 off m6 socket cap bolts
3 Rotate blade flange to align second set of M6 socket caps and remove
4 off in total M6 socket caps to be removed
Remove 4 off M8 grubscrews indicated and extract 2 off hardened shafts from main body
Shafts to be refurbished
Use 17mm spanner to remove hard stop as shown
Hard stop to be refurbished
1 Remove 3 off M8 socket caps indicated
2 Separate as shown . Two components are doweled together, use caution to not damage any faces when separating two parts
Raise pinion shown to allow blocks to be added beneath
Use drift to separate pinion from shaft
Dispose of pinion gear
1 Remove 3 off M6 countersunk bolts shown
2 Remove top cap and keep for refurbishment
3 drive shaft from base to extract assembly from housing
Extract shaft as shown, and remove bearings from housing
Dispose of bearings
Remove two off keys from shaft to reuse and dispose f rest of components
Lock drive flange as shown and remove M5 fastener on end of bevel gear
Machined washer to be reused
1 Use drift to move bevel gear enough to allow pry bars to be used underneath
2 Use pry bars to remove gear
3 Key and shim washers to be reused
Bevel gear to be disposed
Press blade flange out of bearing assembly
Spacer between 2 bearings should be reused
Disconnect 4 off M6 countersunk bolts and separate bearing housing from face plate
Both parts to be reused
1 Remove 4 off M6 socket caps as shown
2 Separate block from motor
Motor pinion housing to be refurbished . Motor and pinion to be disposed
en none 0 Draft
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