R0000728 R0000729 Stroke Assembly Dismantling : Différence entre versions

[version en cours de rédaction]

Version du 4 juin 2024 à 10:00

Instructions for refurbishment of R0000728 and R0000729 stroke assemblies using Kit R0000299

Auteur Gareth Green | Dernière modification 4/06/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Très difficile

Durée

8 heure(s)

Instructions for refurbishment of R0000728 and R0000729 stroke assemblies using Kit R0000299

Difficulté

Très difficile

Durée

8 heure(s)

Introduction

Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle.

The following instructions should be followed to ensure that correct assembly and setting are performed

Tools / consumables Required

Standard hex key set

Standard spanner set

Double pin saw flange spanner

Drifts and punches

Ballpein hammer

Soft hammer

Degreasing bath

Solvent Fe10

Loctite 243adhesive

Loctite 641 bearing fit

Thixotropic grease

Parts Required

Kit R0000299 containing

B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2

B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1

B0000335 3ph Brake motor 2 pole 3000rpm x 1

B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2

D0000059 Damper Bridge x 1

D0000062 Damper Bridge Boss x 2

D0007730 ZX4 V Notch Mk1 Spindle Shaft x1

D0007867 Bevel Gear (Left) x 1

D0007868 Bevel Gear (Right ) x 1

D0007873 Motor Gear x 1

D0007874 Pinion Gear x 1

D0007875 Pinion Shaft x 1

Étape 1 - Handing clarification

R0000728 and R0000729 are mirror images to each other

Please inspect pictures to clarify and confirm correct hand to be built

(Supplied unit to be refurbished will always be rebuilt as the same hand )

Étape 2 - Unless otherwise stated

Always use Loctite 243 on all fasteners fitted unless stated different

All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required

All fasteners should be marked once finalised

Étape 3 - Disassembly

The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted

Please use the following steps accurately

R0015338 Bench Assemble Serial Plate caution.png

Étape 4 - Remove blade Guard

Remove M5 socket cap and washer and slide off blade guard

Blade guard to be reused

R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit Screenshot 2024-06-04 091001.png

R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit Screenshot 2024-06-04 091027.png

R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit Screenshot 2024-06-04 091033.png

Étape 5 - Remove Blade

use 24mm ring spanner and saw blade pin spanner to remove blade from assembly

Dispose of saw blade and M16 bolt

Keep M16 Washer and blade flange for rebuid

R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit Screenshot 2024-06-04 092430.png

R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit Screenshot 2024-06-04 092439.png

Étape 6 - Remove damper bridge

Remove 2 off m8 fasteners to remove damper bridge and pillars

Dispose of all parts

R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit Screenshot 2024-06-04 092739.png

R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit Screenshot 2024-06-04 092748.png

Étape 7 - Extract front blade assembly

1 Rotate blade flange with a 25mm spanner to align 2 off M6 cap heads through access holes

R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit Screenshot 2024-06-04 095454.png

R0000728 R0000729 Stroke Assembly Refurbishment with R0000299 Kit Screenshot 2024-06-04 095624.png

Commentaires

en none 0 Draft

@@ Ligne 79 : / Ligne 79 : @@
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 {{Tuto Step
-|Step_Title=<translate></translate>
+|Step_Title=<translate>Handing clarification</translate>
-|Step_Content=<translate></translate>
+|Step_Content=<translate>R0000728 and R0000729 are mirror images to each other
+Please inspect pictures to clarify and confirm correct hand to be built
+(Supplied unit to be refurbished will always be rebuilt as the same hand )</translate>
+|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_075738.png
+|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":221,"height":616,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.71,"scaleY":2.71,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/7/70/R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_075738.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":227.04,"top":875.99,"width":92.3,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":4.47,"scaleY":4.47,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"R0000728","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":1672,"width":600}
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+}}
+{{Tuto Step
+|Step_Title=<translate>Unless otherwise stated</translate>
+|Step_Content=<translate>Always use Loctite 243 on all fasteners fitted unless stated different
+All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required
+All fasteners should be marked once finalised</translate>
+|Step_Picture_00=R0008013_Clacker_assembly_quality.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Disassembly</translate>
+|Step_Content=<translate>The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted
+Please use the following steps accurately</translate>
+|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Remove blade Guard</translate>
+|Step_Content=<translate>Remove M5 socket cap and washer and slide off blade guard
+Blade guard to be reused</translate>
+|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_091001.png
+|Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_091027.png
+|Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_091033.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Remove Blade</translate>
+|Step_Content=<translate>use 24mm ring spanner and saw blade pin spanner to remove blade from assembly
+Dispose of saw blade and M16 bolt
+Keep M16  Washer and blade flange for rebuid</translate>
+|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092430.png
+|Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092439.png
+|Step_Picture_02=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092445.png
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+}}
+{{Tuto Step
+|Step_Title=<translate>Remove damper bridge</translate>
+|Step_Content=<translate>Remove 2 off m8 fasteners to remove damper bridge and pillars
+Dispose of all parts</translate>
+|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092739.png
+|Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_092748.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Extract front blade assembly</translate>
+|Step_Content=<translate>1 Rotate blade flange with a 25mm spanner to align 2 off M6 cap heads through access holes</translate>
+|Step_Picture_00=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_095454.png
+|Step_Picture_01=R0000728_R0000729_Stroke_Assembly_Refurbishment_with_R0000299_Kit_Screenshot_2024-06-04_095624.png
 }}
 {{Notes}}
 {{PageLang
+|Language=en
 |SourceLanguage=none
 |IsTranslation=0
-|Language=en
 }}
 {{Tuto Status
 |Complete=Draft
 }}