R000562 Bench Assemble Centralise Top Table : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(5 révisions intermédiaires par le même utilisateur non affichées)
Ligne 5 : Ligne 5 :
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
|Duration=1
+
|Duration=1.5
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
Ligne 54 : Ligne 54 :
 
All bolts to be pen marked once adhesive applied and correct tension added</translate>
 
All bolts to be pen marked once adhesive applied and correct tension added</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 +
}}
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{{Tuto Step
 +
|Step_Title=<translate>Orientation</translate>
 +
|Step_Content=<translate>Please images for orientation of builds</translate>
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|Step_Picture_00=R000562_Bench_Assemble_Centralise_Top_Table_Screenshot_2024-02-27_123823.png
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{{Tuto Step
 
{{Tuto Step
Ligne 73 : Ligne 81 :
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Add tie base</translate>
 
|Step_Content=<translate>Add tie base as shown
 
 
 
This will require drilling M5
 
 
 
Fit black tie base with M5 x 10 button head</translate>
 
|Step_Picture_00=R000562_Bench_Assemble_Centralise_Top_Table_Screenshot_2023-09-12_160113.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 90 : Ligne 87 :
  
  
2 Use press to fit4 off  B0000034 Linear Bearing. Fit bearing so yellow seal is flush with bearing block face  
+
2 Use press to fit4 off  B0000034 Linear Bearing. Fit bearing so yellow seal is almost flush with bearing block face  
 +
 
 +
{{Warning|...Check that ball chambers are not visible}}
  
  
 
3 Apply grease to bearings</translate>
 
3 Apply grease to bearings</translate>
 
|Step_Picture_00=R000562_Bench_Assemble_Centralise_Top_Table_Screenshot_2023-09-13_072456.png
 
|Step_Picture_00=R000562_Bench_Assemble_Centralise_Top_Table_Screenshot_2023-09-13_072456.png
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{{Tuto Step
 
{{Tuto Step
Ligne 107 : Ligne 109 :
  
  
3 Cut M8 studding to leave 12.7mm protrusion as shown
+
3 Cut M8 studding with hacksaw  to leave 12.7mm protrusion as shown
  
  
Ligne 113 : Ligne 115 :
  
  
5  Repeat for second support bar</translate>
+
5  Repeat for second support bar
 +
 
 +
6  quality check cut threads. Threads should be dressed clean with a file once cut . Use an M8 nut to check quality of thread before fitting to assembly</translate>
 
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Ligne 133 : Ligne 137 :
  
  
3 Fit D0004338 Slide Support Bar and orientate as shown  
+
3 Fit D0004338 Slide Support Bar and orientated as shown. Ensure M8 grubscrew holes face downwards as shown . Use hide hammer to creep bar evenly into position 
  
  
Ligne 141 : Ligne 145 :
 
5 Fit 2 bearing blocks orientated same as previous two fitted</translate>
 
5 Fit 2 bearing blocks orientated same as previous two fitted</translate>
 
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{{Tuto Step
 +
|Step_Title=<translate>Fit Grubscrews for adjustment</translate>
 +
|Step_Content=<translate>Fit 4 off M8 x 12 flat bottomed grubscrews as shown
 +
 +
 +
Fit 4 off Mx 20 kcp grubscrews as shown</translate>
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}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 3 avril 2024 à 11:35

Auteur avatarGareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

Consumable M8 studding

Hacksaw and file

16mm hand reamer

1 meter straight edge


Parts Required


B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 4

D0004138 Centralising Bearing Block x 4

D0004337 Slide Bar Holder x 1

D0004338 Slide Support Bar x 1

D0004545 Slide Support End x 2

D0005235 Support Post x 2

D0005236 Support Post x 2

H0004624 Shaft 16mm: 343 Centralise x 2


Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added



Étape 2 - Orientation

Please images for orientation of builds


Étape 3 - Prepare parts

Use 16mm hand reamer to check sizing of bores in following parts


1 D0004545 Slide Support End x 2


2 D0004338 Slide Support Bar x 1


3 D0004337 Slide Bar Holder x 1


Étape 4 - Fit bearings

1 Degrease 4 off D0004138 Centralising Bearing Block


2 Use press to fit4 off B0000034 Linear Bearing. Fit bearing so yellow seal is almost flush with bearing block face

...Check that ball chambers are not visible


3 Apply grease to bearings

Étape 5 - Prepare support bar

1 Identify 2 off D0005236 Support Post. Check length measures 160mm


2 Use loctite 270 and fasten a length of M8 studding into one end and tighten


3 Cut M8 studding with hacksaw to leave 12.7mm protrusion as shown


4 Fit studding to other end using steps above but cut to 36mm


5 Repeat for second support bar

6 quality check cut threads. Threads should be dressed clean with a file once cut . Use an M8 nut to check quality of thread before fitting to assembly

Étape 6 - Assemble Frame

1 Orientate D0004337 Slide Bar Holder as shown and fit 2 off H0004624 Shaft 16mm: 343 and secure with 2 off M x 12 kcp grubscrews , ensuring dimple on shaft is correctly aligned with grubscrew


2 Fit 2 off bearing blocks as indicated . Fit 2 off pre assembled support bars as shown, using Loctite 243


3 Fit D0004338 Slide Support Bar and orientated as shown. Ensure M8 grubscrew holes face downwards as shown . Use hide hammer to creep bar evenly into position


4 Fit 2 off D0005235 Support Post as shown and finalise


5 Fit 2 bearing blocks orientated same as previous two fitted

Étape 7 - End plate alignment

1 Fit 2 off D0004545 Slide Support End and fix with M8 x 20 socket cap and M8 x 12 kcp grubscrew per side . Do not finalise fasteners


2 Align end plates as shown using straight edge , to set end plates flat to each other


3 Finalise fixings and recheck end plate position has been held with straight edge

Étape 8 - Add tie base

Fit Large black tie base and secure with M5 x 10 button socket

Orientate as shown


Étape 9 - Fit Grubscrews for adjustment

Fit 4 off M8 x 12 flat bottomed grubscrews as shown


Fit 4 off Mx 20 kcp grubscrews as shown


Commentaires

Draft