R0015285 Bench Assemble Pneumatic Rail

Instructions to bench assemble pneumatic rail

Difficulté

Medium Moyen

Durée

2 hour(s) heure(s)

R0015095_Bench_Assemble_Pneumatic_Rail_Screenshot_2023-06-13_080803.png

Introduction

Tools Required

Standard spanner set

Standard hex key set

Pipe cutters

Standard screwdriver set

Parts Required

D0016300 x 1

P0001074 x 8

P0001101 x 2

P0001102 x 2

P0001071 x 1

P0001186 x 10

P0001068 x 1

P0000470 x 1

P0001040 x 2

P0000010 x 6

P00000007 x 2

P0000142 x 1

P0001008 x 2

D0010167 x 2

C0001018 x 2

P0001022 x 2

P0001009 x 2

P0001108 x 4

P0001166 x 1

P0001106 x 1

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised

Étape 2 - Handing

If Machine is R to L build rail as shown

If machine is L to R build rail mirrored to layout shown

Étape 3 - Assemble valve bank 1

Assembly valve bank as shown using

P0001074 x 4

P0001101 x 1

P0001102 x 1

P0001071 x 1

P0001186 x 8

Étape 4 - Assemble valve bank 2

Assembly valve bank as shown using

P0001074 x 4

P0001101 x 1

P0001102 x 1

P0001068 x 1

P0001186 x 2

Étape 5 - Assemble valve

Assemble fittings onto valve P0000470 using

P0001040 x 2

P0000010 x 2

p0000007 x 2

P0000142 x 1

Étape 6 - Assemble regulators

Assemble 2 off P0001008 regulators with fittings as listed

P0000010 x 4

Étape 7 - Assemble Ethercat boxes

Mount 2 off C0001018 Ethercat boxes to mounting plates D0010167 2 off using M3 x 20 Pan head fasteners

Étape 8 - Attach trunking

Attach a length of 75mm x 25mm trunking @ 1310mm, 120mm from non slotted end to rear of maytec and use M5 x 6 button sockets to secure

Ecr raised to add holes to maytec section on 05/09/23

Holes will required drilling until ecr finalises

1st m5 hole 130mm from non slotted hole end , then spaced at 250mm Drill and tap m5

Étape 9 - Mount assembled components

Mount assembled components onto mounting bar D0016300 as shown

Space as follows

Position 1st ethercat box 100mm for end of maytec beam ( non slotted hole end )

All mounted components to be spaced 100mm apart

Except for

Ethercat boxes to butt together

Valve to valve bank 1 , set to 70mm

Valve B1 and Valve B2 spaced at 130mm

Use following fixings

Each regulator mounted with P0001022 bracket and P0001009 nut, fastened with M5 x 12 socket caps and washers

Valve bank 1 and 2 secured with M4 x 40 socket caps and M8 motor plate washers, spaced away from maytec rail with 2 M8 washers to enable valve to sit straight

Ethercats Mounted with M6 x 16 socket caps and A form washers.

Valve mounted with M4 x 30 socket caps, and M4 D nuts. ( one d nut will require cutting to shorten to allow fitment )

Use D nuts to provide fixing points into rail

Étape 10 - Connect Air feed pipes

Additional photo required to show additional 4th 12mm tee connection

Connect 12mm and 8mm blue air lines as shown

Use fittings

P0001108 x 4

P0001166 x 1

p0001106 x 1

en none 0 Draft