R0015292 Install Cylinder Rails and Align : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 3 avril 2024 à 11:30

Details for mounting cylinder rails to transfer beams

Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

8 heure(s)

Details for mounting cylinder rails to transfer beams

Difficulté

Moyen

Durée

8 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Unless otherwise stated
3 Étape 2 - Position pre built cylinder rails
4 Étape 3 - Adjust delrin wheels front
5 Étape 4 - Adjust Delrin wheels Rear
6 Étape 5 - Check all fasteners
7 Étape 6 - Check movement
8 Étape 7 - Cylinder heights checked on all areas
9 Étape 8 - Set rack meshing
10 Étape 9 - Check for clearance
11 Étape 10 - Caution
12 Étape 11 - Start setup on Cylinder rail 1
13 Étape 12 - Set rack mesh 1
14 Étape 13 - Set Rack mesh point 2
15 Étape 14 - Repeat steps 10 and 11
16 Étape 15 - Align Cylinders to Hepco
17 Étape 16 - Attach pneumatic jig
18 Étape 17 - Set wire line
19 Étape 18 - Adjust cylinder rails 2-7
20 Étape 19 - Quality check
21 Étape 20 - Finalise drive pinions
22 Étape 21 - Add Hard stops
23 Étape 22 - Delrin wheel Quality check
24 Étape 23 - Quality sign off
25 Étape 24 - Quality sign off
26 Étape 25 - Warning
27 Commentaires

Introduction

Tools Required

Standard spanner set

Standard hex key set

Tape measure

Wire line

Pneumatic cylinder setting jig

Parts Required

R0015288 Bench Assemble Transfer slid units and cylinder rails

R0015093 Bench Assemble Transfer Beam

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Position pre built cylinder rails

Position Cylinder rail onto transfer beam as shown

Étape 3 - Adjust delrin wheels front

Remove safety bolt stop from cylinder rails

Adjust delrin wheels on section shown

Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly

...Ensure M5 locking nuts are correctly tensioned when set

Étape 4 - Adjust Delrin wheels Rear

Adjust delrin wheels on section shown

Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly

......Ensure M5 locking nuts are correctly tensioned when set

Étape 5 - Check all fasteners

Check all fasteners are correctly tensioned

Ensure all delrin wheels are correctly set and all fasteners on delrin wheels are tensioned to final tension

Étape 6 - Check movement

Ensure cylinder rail is free moving along transfer beam

Étape 7 - Cylinder heights checked on all areas

All cylinders should be checked for correct height position in regards to top face of transfer arms

All cylinders should be below the top face of the transfer arm,

...Please check all cylinders including crank C and E as well as the fitted transfer cylinder rails

Check with 2 meter straight edge over tops of transfer arms

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-08 080035.png

R0015292 Install Cylinder Rails and Align Screenshot 2023-12-06 155433.png

Étape 8 - Set rack meshing

Mesh requires setting between slider unit and drive pinion

It is vital that the correct drive meshing is achieved.

Complete the following steps to mesh pinion and drive correctly

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155808.png

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155822.png

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155828.png

Étape 9 - Check for clearance

Once drive racks have been set, it is vital to check that no interference between rack and arm is present. Move racks along full length of travel and check for any fouling

Étape 10 - Caution

...In the following steps, do not rotate the main drive shaft. All the meshing can be achieved by repositioning drive pinion allowing individual rack assemblies to be aligned

R0015338 Bench Assemble Serial Plate caution.png

Étape 11 - Start setup on Cylinder rail 1

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 163816.png

Étape 12 - Set rack mesh 1

1 Slide drive pinion away from rack , this pinion shou. be loose and free moving

2 Move cylinder rail to position shown

3 Slide Pinion into position under drive rack

4 Adjust Backlash between rack and pinion to give no more than 1mm movement

Étape 13 - Set Rack mesh point 2

Repeat step 10 but with rack in position shown

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 165153.png

Étape 14 - Repeat steps 10 and 11

Repeat steps 10 and 11 for remain 7 off cylinder rails 2-8

Étape 15 - Align Cylinders to Hepco

Set cylinder rails to hepco rail by completing the following steps

1 Set cylinder rails 1 and 8 to same measurement to hepco beam, using same technique of sliding drive pinion out of the way to enable movement

2 For finer tuning of position, Use slots in rack mounting and drive gear position to adjust

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-20 165136.png

Étape 16 - Attach pneumatic jig

Attach pneumatic jig to cylinders , to enable cylinder pistons to be extended

Étape 17 - Set wire line

Set wire line between set cylinders 1 and 8

Étape 18 - Adjust cylinder rails 2-7

Using the same method, position the remaining cylinder assemblies to the wire line

Étape 19 - Quality check

Double check setting by measuring from cylinder piston to hepco rail on each cylinder assembly

All measurements should be the same -+ 0.5mm

Étape 20 - Finalise drive pinions

Remove, apply adhesive and finalise 2 off M6 grubscrew per each drive pinion

Étape 21 - Add Hard stops

Fit hard stop assemblies once alignment is set

Fasteners and size required

Étape 22 - Delrin wheel Quality check

Once all settings have been set, Delrin wheel tension should be rechecked before final sign off

All delrin wheels should be set and be able to be stopped from rotating when held with light finger pressure. . Ensure all delrin wheels are checked on transfer assembly to ensure correct setting

Étape 23 - Quality sign off

Sign off Required for all alignment settings

Étape 24 - Quality sign off

Sign off Required for all alignment settings

Étape 25 - Warning

The next step is vital. Please ensure this is not missed again

Commentaires

en none 0 Draft

@@ Ligne 5 : / Ligne 5 : @@
 |Categories=Production
 |Difficulty=Medium
-|Duration=6
+|Duration=8
 |Duration-type=hour(s)
 }}
@@ Ligne 15 : / Ligne 15 : @@
 Standard hex key set
+Tape measure
+Wire line
+Pneumatic cylinder setting jig
@@ Ligne 42 : / Ligne 48 : @@
 {{Tuto Step
 |Step_Title=<translate>Adjust delrin wheels front</translate>
-|Step_Content=<translate>Adjust delrin wheels on section shown
+|Step_Content=<translate>Remove safety bolt stop from cylinder rails
+Adjust delrin wheels on section shown
@@ Ligne 74 : / Ligne 82 : @@
 }}
 {{Tuto Step
-|Step_Title=<translate>Cylinder heights checked</translate>
+|Step_Title=<translate>Cylinder heights checked on all areas</translate>
 |Step_Content=<translate>All cylinders should be checked for correct height position in regards to top face of transfer arms
-All cylinders should be below the top face of the transfer arm
+All cylinders should be below the top face of the transfer arm,
+ {{Warning|...Please check all cylinders including crank C and E as well as the fitted transfer cylinder rails}}
@@ Ligne 84 : / Ligne 94 : @@
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+|Step_Picture_04=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-12-06_155521.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Set rack meshing</translate>
+|Step_Content=<translate>Mesh requires setting between slider unit and drive pinion
+It is vital that the correct drive meshing is achieved.
+Complete the following steps to mesh pinion and drive correctly</translate>
+|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155808.png
+|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155822.png
+|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155828.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Check for clearance</translate>
+|Step_Content=<translate>Once drive racks have been set, it is vital to check that no interference between rack and arm is present. Move racks along full length of travel and check for any fouling</translate>
+|Step_Picture_00=R0008013_Clacker_assembly_quality.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Caution</translate>
+|Step_Content=<translate><br />{{Warning|...In the following steps, do not rotate the main drive shaft. All the meshing can be achieved by repositioning drive pinion allowing individual rack assemblies to be aligned}}</translate>
+|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Start setup on Cylinder rail 1</translate>
+|Step_Content=<translate></translate>
+|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_163816.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Set rack mesh 1</translate>
+|Step_Content=<translate>1 Slide drive pinion away from rack , this pinion shou. be loose and free moving
+Move cylinder rail to position shown
+Slide Pinion into position under drive rack
+Adjust Backlash between rack and pinion to give no more than 1mm movement</translate>
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+{{Tuto Step
+|Step_Title=<translate>Set Rack mesh point 2</translate>
+|Step_Content=<translate>Repeat step 10 but with rack in position shown</translate>
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 {{Tuto Step
 |Step_Title=<translate>Align Cylinders to Hepco</translate>
-|Step_Content=<translate>Set cylinder rails to hepco rail
+|Step_Content=<translate>Set cylinder rails to hepco rail by completing the following steps
-Set all cylinder rails to same measurement to hepco beam
+  Set  cylinder rails 1 and 8 to same measurement to hepco beam, using same technique of sliding drive pinion out of the way to enable movement
+For finer tuning of position, Use slots in rack mounting and drive gear position to adjust</translate>
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+|Step_Picture_03=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165136.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Attach pneumatic jig</translate>
+|Step_Content=<translate>Attach pneumatic jig to cylinders , to enable cylinder pistons to be extended</translate>
+|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Set wire line</translate>
+|Step_Content=<translate>Set wire line between set cylinders 1 and 8</translate>
+|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Adjust cylinder rails 2-7</translate>
+|Step_Content=<translate>Using the same method, position the remaining cylinder assemblies to the wire line</translate>
+|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Quality check</translate>
+|Step_Content=<translate>Double check setting by measuring from cylinder piston  to hepco rail on each cylinder assembly
-Use slots in rack mounting and drive gear position to adjust</translate>
+All measurements should be the same -+ 0.5mm</translate>
-|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155445.png
+|Step_Picture_00=R0008013_Clacker_assembly_quality.png
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-|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155705.png
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+}}
+{{Tuto Step
+|Step_Title=<translate>Finalise drive pinions</translate>
+|Step_Content=<translate>Remove, apply adhesive and finalise 2 off M6 grubscrew per each drive pinion</translate>
+|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_161149.png
 }}
 {{Tuto Step
-|Step_Title=<translate>Set rack meshing</translate>
+|Step_Title=<translate>Add Hard stops</translate>
-|Step_Content=<translate>Mesh requires setting between slider unit and drive pinion
+|Step_Content=<translate>Fit hard stop assemblies once alignment is set
-It is vital that the correct drive meshing is achieved.
-Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained.
+Fasteners and size required</translate>
+|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165122.png
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+}}
+{{Tuto Step
+|Step_Title=<translate>Delrin wheel Quality check</translate>
+|Step_Content=<translate>Once all settings have been set, Delrin wheel tension should be rechecked before final sign off
-This need to be checked at all points of travel as shown</translate>
-|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155808.png
+All delrin wheels should be set and be able to be stopped from rotating when held with light finger pressure.  .  Ensure all delrin wheels are checked on transfer assembly to ensure correct setting</translate>
-|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155822.png
+|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
-|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155828.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Quality sign off</translate>
+|Step_Content=<translate>Sign off Required for all alignment settings</translate>
+|Step_Picture_00=R0008013_Clacker_assembly_quality.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Quality sign off</translate>
+|Step_Content=<translate>Sign off Required for all alignment settings</translate>
+|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 }}
 {{Tuto Step
-|Step_Title=<translate>Add locking bolt</translate>
+|Step_Title=<translate>Warning</translate>
-|Step_Content=<translate>Add locking bolt to hold cylinder rail in position</translate>
+|Step_Content=<translate>The next step is vital. Please ensure this is not missed again</translate>
-|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_082627.png
+|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 }}
 {{Notes}}