[version en cours de rédaction] | [version en cours de rédaction] |
(12 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 5 : | Ligne 5 : | ||
|Categories=Production | |Categories=Production | ||
|Difficulty=Medium | |Difficulty=Medium | ||
− | |Duration= | + | |Duration=8 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
Ligne 15 : | Ligne 15 : | ||
Standard hex key set | Standard hex key set | ||
+ | |||
+ | Tape measure | ||
+ | |||
+ | Wire line | ||
+ | |||
+ | Pneumatic cylinder setting jig | ||
Ligne 42 : | Ligne 48 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Adjust delrin wheels front</translate> | |Step_Title=<translate>Adjust delrin wheels front</translate> | ||
− | |Step_Content=<translate>Adjust delrin wheels on section shown | + | |Step_Content=<translate>Remove safety bolt stop from cylinder rails |
+ | |||
+ | Adjust delrin wheels on section shown | ||
Ligne 74 : | Ligne 82 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Cylinder heights checked on all areas</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>All cylinders should be checked for correct height position in regards to top face of transfer arms |
+ | |||
+ | All cylinders should be below the top face of the transfer arm, | ||
− | + | {{Warning|...Please check all cylinders including crank C and E as well as the fitted transfer cylinder rails}} | |
− | + | Check with 2 meter straight edge over tops of transfer arms</translate> | |
− | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11- | + | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080035.png |
− | | | + | |Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080531.png |
− | + | 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+ | |Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080538.png | ||
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+ | |Step_Picture_03=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-12-06_155433.png | ||
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{{Tuto Step | {{Tuto Step | ||
Ligne 90 : | Ligne 104 : | ||
|Step_Content=<translate>Mesh requires setting between slider unit and drive pinion | |Step_Content=<translate>Mesh requires setting between slider unit and drive pinion | ||
− | + | It is vital that the correct drive meshing is achieved. | |
− | |||
− | |||
− | + | Complete the following steps to mesh pinion and drive correctly</translate> | |
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155808.png | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155808.png | ||
|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155822.png | |Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155822.png | ||
Ligne 100 : | Ligne 112 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Check for clearance</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>Once drive racks have been set, it is vital to check that no interference between rack and arm is present. Move racks along full length of travel and check for any fouling</translate> |
− | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10- | + | |Step_Picture_00=R0008013_Clacker_assembly_quality.png |
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Caution</translate> | ||
+ | |Step_Content=<translate><br />{{Warning|...In the following steps, do not rotate the main drive shaft. All the meshing can be achieved by repositioning drive pinion allowing individual rack assemblies to be aligned}}</translate> | ||
+ | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Start setup on Cylinder rail 1</translate> | ||
+ | |Step_Content=<translate></translate> | ||
+ | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_163816.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Set rack mesh 1</translate> | ||
+ | |Step_Content=<translate>1 Slide drive pinion away from rack , this pinion shou. be loose and free moving | ||
+ | |||
+ | |||
+ | 2 Move cylinder rail to position shown | ||
+ | |||
+ | |||
+ | 3 Slide Pinion into position under drive rack | ||
+ | |||
+ | |||
+ | 4 Adjust Backlash between rack and pinion to give no more than 1mm movement</translate> | ||
+ | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_161149.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Align Cylinders to Hepco</translate> | ||
+ | |Step_Content=<translate>Set cylinder rails to hepco rail by completing the following steps | ||
+ | |||
+ | |||
+ | 1 Set cylinder rails 1 and 8 to same measurement to hepco beam, using same technique of sliding drive pinion out of the way to enable movement | ||
+ | |||
+ | |||
+ | 2 For finer tuning of position, Use slots in rack mounting and drive gear position to adjust</translate> | ||
+ | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_163816.png | ||
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+ | |Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155445.png | ||
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+ | |Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155705.png | ||
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+ | |Step_Picture_03=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165136.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Attach pneumatic jig</translate> | ||
+ | |Step_Content=<translate>Attach pneumatic jig to cylinders , to enable cylinder pistons to be extended</translate> | ||
+ | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Set wire line</translate> | ||
+ | |Step_Content=<translate>Set wire line between set cylinders 1 and 8</translate> | ||
+ | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Adjust cylinder rails 2-7</translate> | ||
+ | |Step_Content=<translate>Using the same method, position the remaining cylinder assemblies to the wire line</translate> | ||
+ | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality check</translate> | ||
+ | |Step_Content=<translate>Double check setting by measuring from cylinder piston to hepco rail on each cylinder assembly | ||
+ | |||
+ | |||
+ | All measurements should be the same -+ 0.5mm</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | |Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_163816.png | ||
+ | |Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165136.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Finalise drive pinions</translate> | ||
+ | |Step_Content=<translate>Remove, apply adhesive and finalise 2 off M6 grubscrew per each drive pinion</translate> | ||
+ | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_161149.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Add Hard stops</translate> | ||
+ | |Step_Content=<translate>Fit hard stop assemblies once alignment is set | ||
+ | |||
+ | |||
+ | Fasteners and size required</translate> | ||
+ | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165122.png | ||
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+ | |Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165142.png | ||
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| ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Delrin wheel Quality check</translate> | ||
+ | |Step_Content=<translate>Once all settings have been set, Delrin wheel tension should be rechecked before final sign off | ||
+ | |||
+ | |||
+ | All delrin wheels should be set and be able to be stopped from rotating when held with light finger pressure. . Ensure all delrin wheels are checked on transfer assembly to ensure correct setting</translate> | ||
+ | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality sign off</translate> | ||
+ | |Step_Content=<translate>Sign off Required for all alignment settings</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality sign off</translate> | ||
+ | |Step_Content=<translate>Sign off Required for all alignment settings</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Warning</translate> | ||
+ | |Step_Content=<translate>The next step is vital. Please ensure this is not missed again</translate> | ||
+ | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} |
Details for mounting cylinder rails to transfer beams
Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Details for mounting cylinder rails to transfer beams
R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_081130.png
Tools Required
Standard spanner set
Standard hex key set
Tape measure
Wire line
Pneumatic cylinder setting jig
Parts Required
R0015288 Bench Assemble Transfer slid units and cylinder rails
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
Remove safety bolt stop from cylinder rails
Adjust delrin wheels on section shown
Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly
Adjust delrin wheels on section shown
Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly
Check all fasteners are correctly tensioned
Ensure all delrin wheels are correctly set and all fasteners on delrin wheels are tensioned to final tension
All cylinders should be checked for correct height position in regards to top face of transfer arms
All cylinders should be below the top face of the transfer arm,
Check with 2 meter straight edge over tops of transfer arms
Mesh requires setting between slider unit and drive pinion
It is vital that the correct drive meshing is achieved.
Complete the following steps to mesh pinion and drive correctly
Once drive racks have been set, it is vital to check that no interference between rack and arm is present. Move racks along full length of travel and check for any fouling
1 Slide drive pinion away from rack , this pinion shou. be loose and free moving
2 Move cylinder rail to position shown
3 Slide Pinion into position under drive rack
4 Adjust Backlash between rack and pinion to give no more than 1mm movement
Set cylinder rails to hepco rail by completing the following steps
1 Set cylinder rails 1 and 8 to same measurement to hepco beam, using same technique of sliding drive pinion out of the way to enable movement
2 For finer tuning of position, Use slots in rack mounting and drive gear position to adjust
Attach pneumatic jig to cylinders , to enable cylinder pistons to be extended
Using the same method, position the remaining cylinder assemblies to the wire line
Double check setting by measuring from cylinder piston to hepco rail on each cylinder assembly
All measurements should be the same -+ 0.5mm
Remove, apply adhesive and finalise 2 off M6 grubscrew per each drive pinion
Fit hard stop assemblies once alignment is set
Fasteners and size required
Once all settings have been set, Delrin wheel tension should be rechecked before final sign off
All delrin wheels should be set and be able to be stopped from rotating when held with light finger pressure. . Ensure all delrin wheels are checked on transfer assembly to ensure correct setting
en none 0 Draft
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