[version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Main_Picture=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-10-25_091222.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"t... ») |
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(8 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 1 : | Ligne 1 : | ||
{{Tuto Details | {{Tuto Details | ||
− | |Main_Picture= | + | |Main_Picture=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2024-03-13_133429.png |
− | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left": | + | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-171,"top":-125,"width":449,"height":420,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.07,"scaleY":2.07,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/3/30/R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2024-03-13_133429.png","filters":[]}],"height":450,"width":600} |
|Description=<translate>Assembly details for pneumatic components</translate> | |Description=<translate>Assembly details for pneumatic components</translate> | ||
|Categories=Production | |Categories=Production | ||
|Difficulty=Medium | |Difficulty=Medium | ||
− | |Duration= | + | |Duration=2.5 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
Ligne 28 : | Ligne 28 : | ||
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14 | P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14 | ||
− | P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 8 | + | P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9 |
+ | |||
+ | P0000021 air gun assembly x 1 | ||
+ | |||
+ | P0000024 hex nipple 1/4 x 3 | ||
+ | |||
+ | P0000058 Regulator Mounting Kit x 1 | ||
+ | |||
+ | P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2 | ||
+ | |||
+ | P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2 | ||
P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2 | P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2 | ||
+ | |||
+ | P0000145 tee equal 1/4 x 3 | ||
P0000159 Fitting: Stem Blanking Plug 6mm x 2 | P0000159 Fitting: Stem Blanking Plug 6mm x 2 | ||
+ | |||
+ | P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1 | ||
+ | |||
+ | P0000278 Regulator 0-2 bar x 1 | ||
P0000332 Regulator with Gauge G1/8<nowiki>''</nowiki> 0-8 bar x 8 | P0000332 Regulator with Gauge G1/8<nowiki>''</nowiki> 0-8 bar x 8 | ||
+ | |||
+ | P0000361 1/4<nowiki>'' Male Probe to suit 1/4''</nowiki> PCL Female coupling x 1 | ||
+ | |||
+ | P0000419 Air Service Unit OH (P0283) x 1 | ||
P0001071 Valve base type41 8 position x 1 | P0001071 Valve base type41 8 position x 1 | ||
Ligne 40 : | Ligne 60 : | ||
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4 | P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4 | ||
− | P0001102 Fitting male elbow 12mm 1/4 x | + | P0001101 Male straight 1/4 bsp to 12mm x 2 |
+ | |||
+ | P0001102 Fitting male elbow 12mm 1/4 x 4 | ||
+ | |||
+ | P0001105 Bulkhead straight 12mm x 6 | ||
P0001186 Valve. 24v dc smc x 8 | P0001186 Valve. 24v dc smc x 8 | ||
Ligne 56 : | Ligne 80 : | ||
Pen mark all fasteners to show finalised</translate> | Pen mark all fasteners to show finalised</translate> | ||
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
+ | |Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2024-03-13_133658.png | ||
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{{Tuto Step | {{Tuto Step | ||
Ligne 67 : | Ligne 93 : | ||
Drill regulator bracket M4 to suit valve base</translate> | Drill regulator bracket M4 to suit valve base</translate> | ||
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− | |Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023- | + | |Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_112846.png |
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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Assemble valve bank</translate> | |Step_Title=<translate>Assemble valve bank</translate> | ||
− | |Step_Content=<translate>Assemble valve bank | + | |Step_Content=<translate>Assemble valve bank |
− | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023- | + | |
− | |Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023- | + | |
+ | 1 Prepare parts | ||
+ | |||
+ | 2 Fit gasket to valves . Ensure gasket sits flat and aligned | ||
+ | |||
+ | 3 Fit valves to valve bank base | ||
+ | |||
+ | 4 Attach Air feed connection and exhausts | ||
+ | |||
+ | 5 Add 6mm blanks</translate> | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Attach valve bank</translate> | |Step_Title=<translate>Attach valve bank</translate> | ||
− | |Step_Content=<translate>Attach valve bank to regulator bracket using M4 socket caps , washers and nyloc nuts</translate> | + | |Step_Content=<translate>Attach valve bank to regulator bracket using 4 off M4 x 40 socket caps , M4 washers and M4 nyloc nuts</translate> |
− | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023- | + | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_112846.png |
+ | |Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_112829.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Assemble regulators</translate> | |Step_Title=<translate>Assemble regulators</translate> | ||
− | |Step_Content=<translate> | + | |Step_Content=<translate>Ensure in and out ports at 90 degrees to each other are used as shown |
+ | 1 Assemble 7 off regulators with 6mm elbows and spare port blanked | ||
− | Assemble 1 off regulator with 8mm elbows and spare port blanked</translate> | + | |
− | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023- | + | 2 Assemble 1 off regulator with 8mm elbows and spare port blanked</translate> |
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_112907.png | ||
+ | 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+ | |Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_112918.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Air service unit Handing</translate> | ||
+ | |Step_Content=<translate>Reference for assembly of handed variants | ||
+ | |||
+ | |||
+ | R-L and L-R shown for correct assembly of following steps | ||
+ | |||
+ | <br /></translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_134217.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1198,"height":846,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.5,"scaleY":0.5,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/0/01/R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_134217.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":189.5,"top":111.82,"width":47.8,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":5.82,"scaleY":5.82,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"R-L","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":424,"width":600} | ||
+ | |Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_134308.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Air dump over ride and pressure switch</translate> | ||
+ | |Step_Content=<translate>1 It is vital that the air service unit override switch and air pressure sensor are accessible from the front of the unit. | ||
+ | |||
+ | To correct the position, the unit can easily be rebuilt. | ||
+ | |||
+ | 2 Remove top plug by unscrewing cap and pulling plug off. Remove 2 off screws indicated and rotate over ride 180 degrees and refix with screws. Replace Cap and plug | ||
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}],"number":3}],"height":461,"width":600} | ||
+ | |Step_Picture_05=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_135258.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Mount air service unit</translate> | ||
+ | |Step_Content=<translate>Mount air service unit to front lower panel</translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Mount regulators</translate> | ||
+ | |Step_Content=<translate>Mount regulators to front lower panel | ||
+ | |||
+ | |||
+ | As viewed from front, bottom right regulator should have 8mm fittings</translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Mount bulkheads</translate> | ||
+ | |Step_Content=<translate>Mount 3 off 12mm bulkheads to lower panel</translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Assemble and mount 0-2bar regulator</translate> | ||
+ | |Step_Content=<translate>Assemble and mount 0-2 bar regulator to lower front panel</translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit and connect air gun assembly</translate> | ||
+ | |Step_Content=<translate>Fit 8mm bulkhead to lower front panel | ||
+ | |||
+ | |||
+ | Fit air gun assembly | ||
+ | |||
+ | |||
+ | Connect 8mm red pipe from reg OUT to bulkhead</translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073825.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit cable gland</translate> | ||
+ | |Step_Content=<translate>Fit cable gland for air service unit</translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073451.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit labels for regulators</translate> | ||
+ | |Step_Content=<translate>Print and Attach labels for regulator's | ||
+ | |||
+ | |||
+ | Labels to be added both sides of panel | ||
+ | |||
+ | |||
+ | From top left to bottom right | ||
+ | |||
+ | |||
+ | Y350 Clamp Infeed Top | ||
+ | |||
+ | Y351 Clamp Infeed Side | ||
+ | |||
+ | Y386 Clamp Middle Top | ||
+ | |||
+ | Y386 Clamp middle Side | ||
+ | |||
+ | Y395 Clamp V Top | ||
+ | |||
+ | Y395 clamp V Side | ||
+ | |||
+ | Z Axis Support | ||
+ | |||
+ | VZ Axis Support</translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Lower rear panel bulklheads</translate> | ||
+ | |Step_Content=<translate>Fit 3 off 12mm bulkheads to rear lower panel</translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074155.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Label bulkheads</translate> | ||
+ | |Step_Content=<translate>Print and fit Labels to identify bulkheads as | ||
+ | |||
+ | |||
+ | 12mm red 2 off | ||
+ | |||
+ | 12mm blue 1 off</translate> | ||
+ | |Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074155.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
− | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} |
Assembly details for pneumatic components
Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Assembly details for pneumatic components
R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2024-03-13_133429.png
Tools Required
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
Parts Required
H0007998 Regulator internal mount 5 way x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9
P0000021 air gun assembly x 1
P0000024 hex nipple 1/4 x 3
P0000058 Regulator Mounting Kit x 1
P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2
P0000145 tee equal 1/4 x 3
P0000159 Fitting: Stem Blanking Plug 6mm x 2
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
P0000278 Regulator 0-2 bar x 1
P0000332 Regulator with Gauge G1/8'' 0-8 bar x 8
P0000361 1/4'' Male Probe to suit 1/4'' PCL Female coupling x 1
P0000419 Air Service Unit OH (P0283) x 1
P0001071 Valve base type41 8 position x 1
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4
P0001101 Male straight 1/4 bsp to 12mm x 2
P0001102 Fitting male elbow 12mm 1/4 x 4
P0001105 Bulkhead straight 12mm x 6
P0001186 Valve. 24v dc smc x 8
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
Ecr raised to amend regulator bracket to remove redundant holes and add fixing holes for valve bank
Use part as is until process to update is complete
Drill regulator bracket M4 to suit valve base
Assemble valve bank
1 Prepare parts
2 Fit gasket to valves . Ensure gasket sits flat and aligned
3 Fit valves to valve bank base
4 Attach Air feed connection and exhausts
5 Add 6mm blanks
Attach valve bank to regulator bracket using 4 off M4 x 40 socket caps , M4 washers and M4 nyloc nuts
Ensure in and out ports at 90 degrees to each other are used as shown
1 Assemble 7 off regulators with 6mm elbows and spare port blanked
2 Assemble 1 off regulator with 8mm elbows and spare port blanked
Reference for assembly of handed variants
R-L and L-R shown for correct assembly of following steps
1 It is vital that the air service unit override switch and air pressure sensor are accessible from the front of the unit.
To correct the position, the unit can easily be rebuilt.
2 Remove top plug by unscrewing cap and pulling plug off. Remove 2 off screws indicated and rotate over ride 180 degrees and refix with screws. Replace Cap and plug
3 Remove 2 off M5 socket caps and dismantle. Rotate pressure switch 180 degrees and reassemble. Ensure O rings shown are correctly seated when rebuilding
Mount regulators to front lower panel
As viewed from front, bottom right regulator should have 8mm fittings
Assemble and mount 0-2 bar regulator to lower front panel
Fit 8mm bulkhead to lower front panel
Fit air gun assembly
Connect 8mm red pipe from reg OUT to bulkhead
Print and Attach labels for regulator's
Labels to be added both sides of panel
From top left to bottom right
Y350 Clamp Infeed Top
Y351 Clamp Infeed Side
Y386 Clamp Middle Top
Y386 Clamp middle Side
Y395 Clamp V Top
Y395 clamp V Side
Z Axis Support
VZ Axis Support
Print and fit Labels to identify bulkheads as
12mm red 2 off
12mm blue 1 off
en none 0 Draft
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