[version en cours de rédaction] | [version en cours de rédaction] |
(2 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 52 : | Ligne 52 : | ||
Testing procedure is fully adhered to</translate> | Testing procedure is fully adhered to</translate> | ||
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Machine Lubrication</translate> | ||
+ | |Step_Content=<translate>Machine lubrication must be completed before operation of mechanical components | ||
+ | |||
+ | |||
+ | Grease following points with grease gun | ||
+ | |||
+ | |||
+ | 1 Eject bearings. 4 off grease nipples. Apply grease until it starts to exit bearing | ||
+ | |||
+ | |||
+ | 2 Saw head bearing. 4 off greasing nipples. Apply grease until it starts to exit bearing | ||
+ | |||
+ | |||
+ | 3 SY Axis bearings. 4 off greasing nipples. Apply grease until it starts to exit bearing | ||
+ | |||
+ | <br /></translate> | ||
+ | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2024-04-02_074126.png | ||
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+ | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2024-04-02_074640.png | ||
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+ | |Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2024-04-02_074821.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Set Air service unit soft start</translate> | |Step_Title=<translate>Set Air service unit soft start</translate> | ||
|Step_Content=<translate>Wind fully out soft start screw situated on top on main air service unit</translate> | |Step_Content=<translate>Wind fully out soft start screw situated on top on main air service unit</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085346.png |
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Check all open ports</translate> | |Step_Title=<translate>Check all open ports</translate> | ||
|Step_Content=<translate>Ensure all open ports and trailing pipes are suitably blanked</translate> | |Step_Content=<translate>Ensure all open ports and trailing pipes are suitably blanked</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085422.png |
+ | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085428.png | ||
+ | |Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085433.png | ||
+ | |Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085439.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 68 : | Ligne 95 : | ||
− | Increase Air service unit pressure to 6.0bar | + | Increase Air service unit pressure to 6.0bar</translate> |
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085521.png |
+ | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085526.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 77 : | Ligne 105 : | ||
Check air gun regulator functions properly . Fully open the regulator (2 bar limited ) and test air gun assembly</translate> | Check air gun regulator functions properly . Fully open the regulator (2 bar limited ) and test air gun assembly</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085620.png |
+ | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085624.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 85 : | Ligne 114 : | ||
This will purge the system with air.</translate> | This will purge the system with air.</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085705.png |
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Check for leaks</translate> | |Step_Title=<translate>Check for leaks</translate> | ||
|Step_Content=<translate>Check for audible leaks on blue Pipe line, and active control pipes to cylinders and regulators</translate> | |Step_Content=<translate>Check for audible leaks on blue Pipe line, and active control pipes to cylinders and regulators</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085829.png |
+ | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085842.png | ||
+ | |Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085847.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 99 : | Ligne 130 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>home positions for outputs</translate> | |Step_Title=<translate>home positions for outputs</translate> | ||
− | |Step_Content=<translate>Y80 Infeed Top clamp contracted | + | |Step_Content=<translate>1 Y80 Infeed Top clamp contracted |
− | Y82 Outfeed top clamp contracted | + | 2 Y82 Outfeed top clamp contracted |
− | Y91 eject cylinder contracted | + | 3 Y91 eject cylinder contracted |
− | Y202 clamp infeed side extended | + | 4 Y202 clamp infeed side extended |
− | Y204 Clamp pos contracted | + | 5 Y204 Clamp pos contracted |
− | Y206 Centralise contracted</translate> | + | 6 Y206 Centralise contracted</translate> |
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_085939.png |
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{{Tuto Step | {{Tuto Step | ||
Ligne 141 : | Ligne 192 : | ||
when a valve is over ridden, ensure attention is paid to any new air leaks that could become present in the active line when fired</translate> | when a valve is over ridden, ensure attention is paid to any new air leaks that could become present in the active line when fired</translate> | ||
|Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_140649.png | ||
+ | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_090922.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 147 : | Ligne 199 : | ||
− | Adjust regulator to 2 M.P.A | + | Adjust regulator to 0.2 M.P.A |
Ligne 154 : | Ligne 206 : | ||
Should retract when valve released</translate> | Should retract when valve released</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091010.png |
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{{Tuto Step | {{Tuto Step | ||
Ligne 165 : | Ligne 221 : | ||
Should retract when valve released</translate> | Should retract when valve released</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091120.png |
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{{Tuto Step | {{Tuto Step | ||
Ligne 176 : | Ligne 233 : | ||
Should retract when valve released</translate> | Should retract when valve released</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091209.png |
+ | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091203.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 183 : | Ligne 241 : | ||
− | Set regulator to 2 M.P.A | + | Set regulator to 0.2 M.P.A |
Ligne 190 : | Ligne 248 : | ||
Should retract when valve released</translate> | Should retract when valve released</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091251.png |
+ | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091256.png | ||
+ | |Step_Picture_02=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091240.png | ||
+ | |Step_Picture_03=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091246.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 204 : | Ligne 265 : | ||
Should retract when valve released</translate> | Should retract when valve released</translate> | ||
− | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | + | |Step_Picture_00=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091416.png |
− | + | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023-11-27_091422.png | |
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− | |Step_Picture_01=R0015336_Pneumatic_Output_Testing_Screenshot_2023- | ||
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}} | }} | ||
{{Notes}} | {{Notes}} |
Details for manual pneumatic output testing on module
Auteur Gareth Green | Dernière modification 2/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Details for manual pneumatic output testing on module
R0015336_Pneumatic_Output_Testing_Screenshot_2023-10-23_135339.png
Tools Required
PCL airline connection
12mm blanking ports
Valve Manual over ride tool
Standard screwdriver set
Additional colleague when setting regulator pressures for outputs
Parts required
Output testing will require valve operation with no e/s circuit
Ensure the following
Work area is clear from all components not required for testing
All colleagues are aware of the procedure being undertaken
No additional colleagues are working on the module
PCL coupling is accessible to release pressure in case of emergency
Testing procedure is fully adhered to
Machine lubrication must be completed before operation of mechanical components
Grease following points with grease gun
1 Eject bearings. 4 off grease nipples. Apply grease until it starts to exit bearing
2 Saw head bearing. 4 off greasing nipples. Apply grease until it starts to exit bearing
3 SY Axis bearings. 4 off greasing nipples. Apply grease until it starts to exit bearing
Wind fully out soft start screw situated on top on main air service unit
Connect main pcl air feed to air service unit
Increase Air service unit pressure to 6.0bar
Check for audible leaks on the red pipe lines installed and correct if found
Check air gun regulator functions properly . Fully open the regulator (2 bar limited ) and test air gun assembly
Enable the manual over ride on the main air service unit
This will purge the system with air.
Check for audible leaks on blue Pipe line, and active control pipes to cylinders and regulators
With the system in the natural state when over ridden, the following cylinder positions should be confirmed
1 Y80 Infeed Top clamp contracted
2 Y82 Outfeed top clamp contracted
3 Y91 eject cylinder contracted
4 Y202 clamp infeed side extended
5 Y204 Clamp pos contracted
6 Y206 Centralise contracted
1 Y207 Saw cut contracted
2 Y210 Z support infeed contracted
3 Y213 Saw blowers switched off
4 Y214 Z turret infeed Not moving
5 Y215 Z turret outfeed . Not moving
6 Y224 Z support outfeed contracted
If any deviation from the above check pipe connections to incorrect output
Each valve can be manually fired from the over ride button. Pressing this will activate the valve and fire the cylinder /output
when a valve is over ridden, ensure attention is paid to any new air leaks that could become present in the active line when fired
Fire and hold valve
Adjust regulator to 0.2 M.P.A
Cylinder should extend
Should retract when valve released
Fire and hold valve
Cylinder should extend
Should retract when valve released
Fire and hold valve
Eject table should move away from saw head
Should retract when valve released
Fire and hold valve
Set regulator to 0.2 M.P.A
Side clamp should move towards backfence rollers
Should retract when valve released
Fire and hold valve
Clamps should move towards from of machine.
If movement is slow/not present check flow restrictors on back of electrical cabinet identified as 2049
Should retract when valve released
en none 0 Draft
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