[version en cours de rédaction] | [version en cours de rédaction] |
(3 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 5 : | Ligne 5 : | ||
|Categories=Production | |Categories=Production | ||
|Difficulty=Hard | |Difficulty=Hard | ||
− | |Duration= | + | |Duration=4 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
Ligne 72 : | Ligne 72 : | ||
3 Check and adjust X axis level</translate> | 3 Check and adjust X axis level</translate> | ||
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Backfence roller alignment</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 Remove roller from clamp C as shown |
+ | |||
+ | |||
+ | 2 Use 2 meter straight edge as shown, pushed against roller A and C | ||
+ | |||
+ | |||
+ | 3 Ensure Rollers B are moved away from straight edge | ||
+ | |||
+ | <br /></translate> | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Squareness Check</translate> | ||
+ | |Step_Content=<translate>1 Use 1 meter straight edge as shown, and hold in position against z axis support blocks | ||
+ | |||
+ | |||
+ | 2 Check as shown with engineers square to asses squareness of sub frame to clamps</translate> | ||
+ | |Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_132856.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Adjusting squareness</translate> | ||
+ | |Step_Content=<translate>To adjust squareness, indicated bar must be adjusted | ||
+ | |||
+ | |||
+ | Always ensure when adjusting that the following is observed | ||
+ | |||
+ | <br /> | ||
+ | |||
+ | * Indicated bar must not protrude Exterior face of main frame | ||
+ | * One side of bar must always remain flush with main frame</translate> | ||
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+ | |Step_Picture_01=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_134209.png | ||
+ | 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+ | |Step_Picture_02=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_133903.png | ||
+ | |Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":842,"height":648,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.71,"scaleY":0.71,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/7/7e/R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_133903.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":90.81,"top":187.81,"width":63.86,"height":63.86,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":31.93013728278844,"ry":31.93013728278844},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":465.48,"top":248.48,"width":55.49,"height":55.49,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":27.74730714733016,"ry":27.74730714733016},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":341.42,"top":108.82,"width":309.86,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.35,"scaleY":1.35,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"one side only must remain flush with main frame ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":462,"width":600} | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Confirm squareness</translate> | ||
+ | |Step_Content=<translate>Squareness of datum faces to sub frame must be set with no tolerance. | ||
+ | |||
+ | |||
+ | Perfect squareness should be achieved</translate> | ||
+ | |Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_134759.png | ||
+ | |Step_Picture_01=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_134815.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Cut tables</translate> | ||
+ | |Step_Content=<translate>Cut tables must be fitted during this alignment. This will ensure cut tables are accurately set and and any dicrepancies will be identified at this stage . | ||
+ | |||
+ | |||
+ | Please ensure all tolerances of maximum 0.002"/0.05 mm is adhered to all times on set up</translate> | ||
+ | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Recheck levels and alignment</translate> | ||
+ | |Step_Content=<translate>Recheck all levels and alignment of rollers in all aspects once squareness setting has been performed. These settings are possible to change after front bar has been adjusted</translate> | ||
+ | |Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_132114.png | ||
+ | |Step_Picture_01=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_132133.png | ||
+ | |Step_Picture_02=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_132150.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Align datum B rollers</translate> | ||
+ | |Step_Content=<translate>Datum rollers B can now be aligned using A and C as the Datum | ||
+ | |||
+ | |||
+ | With the 2 meter straight edge against A and C, adjust B to alignment is achieved on back fences | ||
+ | |||
+ | |||
+ | Check with 0.002" feeler gauge on all rollers when setting</translate> | ||
+ | |Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_135340.png | ||
+ | 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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Recheck squareness</translate> | ||
+ | |Step_Content=<translate>Squareness must be rechecked once Datum rollers B have been aligned , using the same check as step 9</translate> | ||
+ | |Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_134815.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Finalise Datum C</translate> | ||
+ | |Step_Content=<translate>Datum C now requires roller refitting and repositioning | ||
+ | |||
+ | |||
+ | 1 Refit roller | ||
+ | |||
+ | |||
+ | 2 Slacken 2 off M6 fasteners that hold Roller assembly C in place | ||
+ | |||
+ | |||
+ | 3 Ensure straight edge is firmly against roller assemblies A and B | ||
+ | |||
+ | |||
+ | 4 Position and Tighten Roller assembly C to align with 2 meter straight edge | ||
+ | |||
+ | |||
+ | 5 Check with 0.002" feeler gauge that all rollers are aligned and in tolerance</translate> | ||
+ | |Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_140055.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality check</translate> | ||
+ | |Step_Content=<translate>Ensure once set, all levels and alignment covered in this procedure, as double checked and confirmed as correct | ||
+ | |||
+ | |||
+ | Supervisor sign off required</translate> | ||
+ | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Dowel front bar</translate> | ||
+ | |Step_Content=<translate>Front Bar indicated requires doweling in position | ||
+ | |||
+ | |||
+ | 1 Drill 9.5mm to a depth of 25mm into steel support tab at the 2 indicated points | ||
+ | |||
+ | |||
+ | 2 Open holes to 10mm diameter | ||
+ | |||
+ | |||
+ | 3 Insert 2 off 10mm x 60mm spiral pins to fix position . Ensure dowel is sitting equally between clamp bar and steel support</translate> | ||
+ | |Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_140701.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":868,"height":798,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.69,"scaleY":0.69,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/6/62/R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_140701.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":251.82,"top":264.82,"width":38.79,"height":38.79,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":19.393623819337915,"ry":19.393623819337915}],"height":552,"width":600} | ||
+ | |Step_Picture_01=R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_140627.png | ||
+ | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1037,"height":779,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.58,"scaleY":0.58,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/c7/R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_140627.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":208.99,"top":150.99,"width":43,"height":43,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":21.50127001514946,"ry":21.50127001514946}],"height":451,"width":600} | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Refit Datum A roller and blower</translate> | ||
+ | |Step_Content=<translate>Once dowelling and sign off is complete, remove roller and blower from datum A should be refitted and fasteners finalised .</translate> | ||
+ | |Step_Picture_00=R0015311_Install_and_Align_Datum_rollers_Screenshot_2024-03-13_113217.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} |
Fitting and alignment details
Auteur Gareth Green | Dernière modification 28/03/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Fitting and alignment details
R0015311_Install_and_Align_Datum_rollers_Screenshot_2023-09-21_104723.png
Tools required
Standard hex key set
2 meter straight edge
1 meter straight edge
12" engineers level
12" inch engineers square
Feeler gauge set
Parts Required
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
1 Level On X axis using engineers level and adjusting grubscrews in indicated areas
2 Level from Rollers at indicated point. Adjust previous level points evenly to adjust level reading on rollers
3 Remove Middle roller and top blower
4 Use 300mm parallels to span rollers and engineers level to check and adjust Y axis level of rollers
1 Level Y axis with engineers level and 300mm parallels.
2 Adjust using M8 flat bottom jacking grubscrews
3 Check and adjust X axis level
1 Use a 2 meter straight edge to span between rollers A and B
2 Use engineers level on straight edge to identify if either A or B is the low point
3 Raise A or B to bring level
1 Check all levels again after adjusting rollers A and B
2 Use 2 meter straight edge and feeler gauges to check alignment of rollers and cut table
Adhere to tolerance of - 0.002"
Span from roller A to B with 2 meter straight edge
Identify if roller C is high or low
If high, increase height of rollers A and B and re set levels
If low, follow next step for subframe adjustment
This step is required is centre rollers C require lifting
1 Release lock nut on plate 2 off
2 Release M8 grubscrew 2 off
3 Release M12 socket caps 4 off
4 Adjust in equal turns M10 jacking grubscrews
Re level and tighten subframe
1 Remove roller from clamp C as shown
2 Use 2 meter straight edge as shown, pushed against roller A and C
3 Ensure Rollers B are moved away from straight edge
1 Use 1 meter straight edge as shown, and hold in position against z axis support blocks
2 Check as shown with engineers square to asses squareness of sub frame to clamps
To adjust squareness, indicated bar must be adjusted
Always ensure when adjusting that the following is observed
Squareness of datum faces to sub frame must be set with no tolerance.
Perfect squareness should be achieved
Cut tables must be fitted during this alignment. This will ensure cut tables are accurately set and and any dicrepancies will be identified at this stage .
Please ensure all tolerances of maximum 0.002"/0.05 mm is adhered to all times on set up
Recheck all levels and alignment of rollers in all aspects once squareness setting has been performed. These settings are possible to change after front bar has been adjusted
Datum rollers B can now be aligned using A and C as the Datum
With the 2 meter straight edge against A and C, adjust B to alignment is achieved on back fences
Check with 0.002" feeler gauge on all rollers when setting
Squareness must be rechecked once Datum rollers B have been aligned , using the same check as step 9
Datum C now requires roller refitting and repositioning
1 Refit roller
2 Slacken 2 off M6 fasteners that hold Roller assembly C in place
3 Ensure straight edge is firmly against roller assemblies A and B
4 Position and Tighten Roller assembly C to align with 2 meter straight edge
5 Check with 0.002" feeler gauge that all rollers are aligned and in tolerance
Ensure once set, all levels and alignment covered in this procedure, as double checked and confirmed as correct
Supervisor sign off required
Front Bar indicated requires doweling in position
1 Drill 9.5mm to a depth of 25mm into steel support tab at the 2 indicated points
2 Open holes to 10mm diameter
3 Insert 2 off 10mm x 60mm spiral pins to fix position . Ensure dowel is sitting equally between clamp bar and steel support
Once dowelling and sign off is complete, remove roller and blower from datum A should be refitted and fasteners finalised .
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