R0015264 Fit Loader chains to arms : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 13 mars 2024 à 16:18

Instructions to fit loader chains to arms

Auteur Gareth Green | Dernière modification 13/03/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

2 heure(s)

Instructions to fit loader chains to arms

Difficulté

Moyen

Durée

2 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Important amendment added
3 Étape 2 - Unless otherwise stated
4 Étape 3 - 1st stage fix of drive sprockets
5 Étape 4 - Fit chains
6 Étape 5 - Finalise Sprocket fasteners
7 Étape 6 - Tension chains
8 Étape 7 - Fit D0016035 Loading pegs
9 Étape 8 - Double check
10 Étape 9 - Quality check
11 Commentaires

Introduction

Tools Required

Standard hex key set

Standard spanner set

150mm rule

Long nose pliers

Loctite 290

Straight ended 4mm hex key and extension bar

Parts Required

Pre assembled R0000699 9off loader chains

Étape 1 - Important amendment added

Please note, important amendment added to include details for new style of loading pegs D0016035 and specific fixing required

R0015338 Bench Assemble Serial Plate caution.png

Étape 2 - Unless otherwise stated

Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 3 - 1st stage fix of drive sprockets

Add M8 x 20 kcp grubscrew to each chain drive sprocket. Do not add adhesive at this point

...Warning . Ensure the next step is adhered to. Please read carefully !!!!!!

Align sprocket with faces shown and tighten grubscrew ensuring the

****flat on the driveshaft ***

is aligned with the fixing grubscrew .

Repeat for all 8 remaining sprockets

...Sprocket to chain runner alignent is vital for free running of load system. Ensure faces as shown as item 3 are set correctly

Étape 4 - Fit chains

Remove chain joining link from chain assembly and fit chain in position

...Ensure drive shaft does not rotate when fitting chains

It is vital all chains are fitted in the same position, to do this

1 When fitting chain use datum point to align chain paddle

2 Attach chain link joiner

Repeat for all 8 remaining chains

If chains are tight to connect adjust M8 set bolt to reduce tension on chains

Étape 5 - Finalise Sprocket fasteners

It is vital to tension the securing grubscrew for the drive sprockets correctly

Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew

Then add 2 drops of self wicking thread locker to complete the tension process

Étape 6 - Tension chains

Using the M8 adjusting set bolt, set shown gap to the range shown. (30-33mm approx)

This will give a starting position for chain adjustment

Once set , gauge feel of the chains to note any difference in tension between all chains

Check clearance between bottom flights on chains and bottom of arm

Adjust individual chains to match correctly tensioned chains, and ensure all chain flights are clear from bottom arm face

ALL CHAINS SHOULD BE THE SAME TENSION

Once set, lock off M8 locking nut

Étape 7 - Fit D0016035 Loading pegs

...The loading pegs will be fitted in batches to the top facing chain fixing points accessible. Chains must be then rotated to provide access to the next batch of loading pegs to be fitted. Please repeat these steps until ALL loading pegs are fitted and secured

Fitting process for loading pegs

1 Fit D0016035 loading peg to chain attachment point

2 Insert 1 off 4.2mm self drill screw into position shown to space cavity

3 Drill and fix at point shown to drill/screw fixing in and finalise fixing

4 Remove spacer screw

...Ensure fixing screw is fitted to the same side of all loading pegs on every chain

Étape 8 - Double check

Double check that ALL loading pegs have appropriate fixings added and none has been missed .

Fully rotate chains to check all pegs

Étape 9 - Quality check

1 Once all chains are fitted a visual check should be performed to confirm alignment . When looking over the length of the table, all chain flights should be inline

2 Chain flights should be checked for interference on loading arms. Rotate chains by hand at least one full rotation and check for any clashes between flights and arms in the indicated areas

Report any discrepancies to supervisor for correct remedial action

Commentaires

en none 0 Draft

@@ Ligne 32 : / Ligne 32 : @@
 {{Materials}}
 {{EPI}}
+{{Tuto Step
+|Step_Title=<translate>Important amendment added</translate>
+|Step_Content=<translate>Please note, important amendment added to include details for new style of loading pegs D0016035 and specific fixing required</translate>
+|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
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 {{Tuto Step
 |Step_Title=<translate>Unless otherwise stated</translate>
@@ Ligne 54 : / Ligne 59 : @@
 is '''<u>aligned</u>''' with the fixing grubscrew .
-Repeat for all 8 remaining sprockets</translate>
+Repeat for all 8 remaining sprockets
+<br />{{Warning|...Sprocket to chain runner alignent is vital for free running of load system. Ensure faces as shown as item 3 are set correctly}}<br /></translate>
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-{{Tuto Step
-|Step_Title=<translate>Quality check</translate>
-|Step_Content=<translate>Once all chains are fitted a visual check should be performed to confirm alignment . When looking over the length of the table, all chain flights should be inline</translate>
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 }}
 {{Tuto Step
@@ Ligne 108 : / Ligne 109 : @@
 {{Tuto Step
 |Step_Title=<translate>Tension chains</translate>
-|Step_Content=<translate>Using the M8 adjusting set bolt, set shown gap to the range shown.
+|Step_Content=<translate>Using the M8 adjusting set bolt, set shown gap to the range shown. (30-33mm approx)
+This will give a starting position for chain adjustment
+Once set , gauge feel of the chains to note any difference in tension between all chains
-Use the variance in width to fine tune all the chains to be the same tension.
+Check clearance between bottom flights on chains and bottom of arm
+Adjust individual chains  to match correctly tensioned chains,  and ensure all chain flights are clear from bottom arm face
-Tension can be checked by feel, set so all are the same
+ALL CHAINS SHOULD BE THE SAME TENSION
 Once set, lock off M8 locking nut</translate>
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 |Step_Picture_02=R0015264_Fit_Loader_chains_to_arms_Screenshot_2023-07-05_091030.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Fit D0016035 Loading pegs</translate>
+|Step_Content=<translate>{{Info|...The loading pegs will be fitted in batches to the top facing chain fixing points accessible. Chains must be then rotated to provide access to the next batch of loading pegs to be fitted. Please repeat these steps until ALL loading pegs are fitted and secured}}
+Fitting process for loading pegs
+Fit D0016035 loading peg to chain attachment point
+Insert 1 off 4.2mm self drill screw into position shown to space cavity
+Drill and fix at point shown to drill/screw fixing in and finalise fixing
+Remove spacer screw
+<br />{{Warning|...Ensure fixing screw is fitted to the same side of all loading pegs on every chain}}
+<br /></translate>
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+{{Tuto Step
+|Step_Title=<translate>Double check</translate>
+|Step_Content=<translate>Double check that ALL loading pegs have appropriate fixings added and none has been missed .
+Fully rotate chains to check all pegs</translate>
+|Step_Picture_00=R0008013_Clacker_assembly_quality.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Quality check</translate>
+|Step_Content=<translate>1  Once all chains are fitted a visual check should be performed to confirm alignment . When looking over the length of the table, all chain flights should be inline
+  Chain flights should be checked for interference on loading arms. Rotate chains by hand at least one full rotation and check  for any clashes between flights and arms in the indicated areas
+Report any discrepancies to supervisor for correct remedial action</translate>
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 {{Notes}}