[version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Main_Picture=R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_141832.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","ver... ») |
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(2 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 5 : | Ligne 5 : | ||
|Categories=Production | |Categories=Production | ||
|Difficulty=Medium | |Difficulty=Medium | ||
− | |Duration= | + | |Duration=2 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
Ligne 22 : | Ligne 22 : | ||
− | + | R0015298</translate> | |
}} | }} | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Unless otherwise stated</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Use locktite 243 on all fasteners |
+ | |||
+ | Use loctite 572 on all threaded pneumatic connection | ||
+ | |||
+ | Pen mark all fasteners to show finalised</translate> | ||
+ | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Attach Outfeed side clamp</translate> | ||
+ | |Step_Content=<translate>1 Attach outfeed side clamp assembly as shown | ||
+ | |||
+ | |||
+ | 2 Fix with 4 off M6 x 25 socket caps | ||
+ | |||
+ | |||
+ | 3 Ensure block sits correctly in pocket as shown</translate> | ||
+ | |Step_Picture_00=R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_195123.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Attach outfeed clamp frame</translate> | ||
+ | |Step_Content=<translate>Attach outfeed clamp frame as shown | ||
+ | |||
+ | |||
+ | 1 Use 2 of M6 x 35 socket caps and 2 off M6 fat d nuts to fasten | ||
+ | |||
+ | |||
+ | 2 Use 2 off M6 x 40 socket caps and 2 off M6 D nuts to secure | ||
+ | |||
+ | |||
+ | indicated roller will require removing to fix upright, then refit | ||
+ | |||
+ | |||
+ | 3 Ensure uprights are fitted vertical . Use engineers square at indicated point to set vertical position | ||
+ | |||
+ | |||
+ | 4 use engineers level to ensure indicated face is level . Ensure one edge of plate remains flush with the top of the maytec section</translate> | ||
+ | |Step_Picture_00=R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_202424.png | ||
+ | |Step_Picture_01=R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_202615.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit V notch side clamp</translate> | ||
+ | |Step_Content=<translate>1 Use 4 off M8 x 25 socket caps and 4 off M8 fat D nuts to fix | ||
+ | |||
+ | |||
+ | 2 Ensure clamp is as low as possible in the direction shown | ||
+ | |||
+ | |||
+ | 3 Align to datum rollers by using 300mm parallel as shown. Side clamp rollers must all touch the parallel edge. To adjust , release M5 bolts , adjust and reglue and tighten</translate> | ||
+ | |Step_Picture_00=R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_204550.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit V Notch top clamp</translate> | ||
+ | |Step_Content=<translate>Fit top frame to main frame as shown | ||
+ | |||
+ | |||
+ | Use 6 off M10 x 30 socket caps and a form washers to fix</translate> | ||
+ | |Step_Picture_00=R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_205313.png | ||
+ | |Step_Picture_01=R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_205212.png | ||
+ | |Step_Picture_02=R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_205204.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Align V notch clamp</translate> | ||
+ | |Step_Content=<translate>Using M8 grubscrews, adjust top clamp so pad is parallel to datum rollers in both plains | ||
+ | |||
+ | |||
+ | Use parallels as shown, no movement should be possible in any direction when the top clamp pad is sat on top of [parallel blocks</translate> | ||
+ | |Step_Picture_00=R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_205457.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fastener Quality check</translate> | ||
+ | |Step_Content=<translate>All fasteners used in the alignment and build up of the clamp assembly should now be quality checked | ||
+ | |||
+ | |||
+ | |||
+ | Ensure EVERY bolt is glued and tight and marked | ||
+ | |||
+ | |||
+ | Ensure every adjustment grubscrew has loctite 290 applied in situ , to lock in place</translate> | ||
+ | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
− | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} |
Alignment criteria for material clamps
Auteur Gareth Green | Dernière modification 13/03/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Alignment criteria for material clamps
R0015313_Material_Clamp_Alignment_Screenshot_2023-09-21_141832.png
Tools Required
Standard hex key set
12 " square
300mm parallels
Parts Required
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
1 Attach outfeed side clamp assembly as shown
2 Fix with 4 off M6 x 25 socket caps
3 Ensure block sits correctly in pocket as shown
Attach outfeed clamp frame as shown
1 Use 2 of M6 x 35 socket caps and 2 off M6 fat d nuts to fasten
2 Use 2 off M6 x 40 socket caps and 2 off M6 D nuts to secure
indicated roller will require removing to fix upright, then refit
3 Ensure uprights are fitted vertical . Use engineers square at indicated point to set vertical position
4 use engineers level to ensure indicated face is level . Ensure one edge of plate remains flush with the top of the maytec section
Fit top clamp cylinder using 2 off M8 x 30 socket caps with
heavy washers and 2 off 4mm x 18mm spiral pins
1 Use 4 off M8 x 25 socket caps and 4 off M8 fat D nuts to fix
2 Ensure clamp is as low as possible in the direction shown
3 Align to datum rollers by using 300mm parallel as shown. Side clamp rollers must all touch the parallel edge. To adjust , release M5 bolts , adjust and reglue and tighten
Fit top frame to main frame as shown
Use 6 off M10 x 30 socket caps and a form washers to fix
Using M8 grubscrews, adjust top clamp so pad is parallel to datum rollers in both plains
Use parallels as shown, no movement should be possible in any direction when the top clamp pad is sat on top of [parallel blocks
All fasteners used in the alignment and build up of the clamp assembly should now be quality checked
Ensure EVERY bolt is glued and tight and marked
Ensure every adjustment grubscrew has loctite 290 applied in situ , to lock in place
en none 0 Draft
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