[version en cours de rédaction] | [version en cours de rédaction] |
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M0001017 Endcap 80x40 Black x 2 | M0001017 Endcap 80x40 Black x 2 | ||
− | P0000010 6mm elbow x | + | P0000010 6mm elbow x 4 |
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Ligne 72 : | Ligne 72 : | ||
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− | P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x | + | P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4 |
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Ligne 132 : | Ligne 132 : | ||
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|Step_Title=<translate>Assemble and fit v notch top clamp cylinder</translate> | |Step_Title=<translate>Assemble and fit v notch top clamp cylinder</translate> | ||
− | |Step_Content=<translate>1 Attach 2 off P0000010 Fitting: 6mm Elbow to P0001132 Cylinder 32x 175 guided | + | |Step_Content=<translate>1 Attach 2 off P0000010 Fitting: 6mm Elbow to P0001132 Cylinder 32x 175 guided. Ensure indicated air ports are used |
Ligne 168 : | Ligne 168 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Assemble outfeed clamp top cylinder</translate> | |Step_Title=<translate>Assemble outfeed clamp top cylinder</translate> | ||
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{{Tuto Step | {{Tuto Step |
Assembly instructions for Clamp components
Auteur Gareth Green | Dernière modification 13/03/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Assembly instructions for Clamp components
R0015298_Bench_Assemble_V_notch_Clamps_Screenshot_2023-09-19_084439.png
Tools Required
Standard Hex key set
Standard Spanner set
External circlip pliers
Parts Required
B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 8
B0001176 Washer : bearing shim x 9
D0001313 Datum Roller (Radial Bearing) x 2
D0010060 Roller Shaft Ø20 x 37.5 x 3
D0010061 Datum Roller Ø40 x 20 x 3
D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller x 2
D0010066 Infeed Roller Connector x 1
D0010545 Infeed Roller Mount x 2
D0010546 Infeed Roller Attachment x 1
D0015211 Outfeed Clamp Upright x 2
D0015212 Top Clamp Mounting Plate x 1
D0015213 Side Clamp Mounting Block x 1
D0015221 Outfeed Roller Bed Mounting Plate x 1
D0015241 Outfeed Side Clamp Mounting Block x 1
D0015242 Outfeed Front Fence x 1
D0015243 Outfeed Top Clamp Plate x 1
D0015244 Outfeed Top Clamp Mounting Plate x 1
D0015245 Outfeed Top Clamp Leg x 2
D0015246 Centre Side Clamp Roller Block x 1
M00001004 Endcap 40 x 40 black x 2
M0001006 Threaded insert M14-M8 30 long x 4
M0001017 Endcap 80x40 Black x 2
P0000010 6mm elbow x 4
P0001045 Guide cylinder 25 x 150 x 2
P0001132 Cylinder 32x 175 guided x 2
P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
Ecr raised 02/08/23 to adjust length of D0015245 Outfeed Top Clamp Leg x 2
Check length of part is 365mm long, if not rework to correct length
1 Fit 4 off threaded inserts to D0015245 Outfeed Top Clamp Leg x 2 Secure with Loctite 270 stud lock
2 Attach D0015221 Outfeed Roller Bed Mounting Plate x 1 using Appropriate 4 off M8 socket caps ( This bolt length can vary due to tapped hole depth in part D0015245) only apply light pressure
3 Attach D0015244 Outfeed Top Clamp Mounting Plate in the position shown. Use M8 x 16 socket caps , Heavy M8 washers and D nuts to fix. Only apply light tension , this part will set the correct pitch of the 2 top clamp legs
4 Apply final tension to top clamp legs ( 4 off M8 )
5 Slide D0015244 to position shown and apply light pressure to fixings
6 Insert endcaps M0001017 Endcap 80x40 Black x 2
1 Attach 2 off P0000010 Fitting: 6mm Elbow to P0001132 Cylinder 32x 175 guided. Ensure indicated air ports are used
2 Attach D0015243 Outfeed Top Clamp Plate using 4 off M8 x 16 socket caps
3 Attach the frame using 4 off M8 x 25 socket caps and Heavy M8 washers
1 Fit 2 off P0001198 Fitting: Speed controller 1/8" x 6mm Elbow to P0001045 Guide cylinder 25 x 150 using indicated ports
2 Attach Side clamp bar as shown using 4 off M6 x 25 socket caps
3 Attach cylinder to D0015241 Outfeed Side Clamp Mounting Block using 2 off M5 x 50 socket caps
1 Attach 2 off P0000010 1/8" x 6mm Elbow to cylinder P0001132 Cylinder 32x 175 guided. Fit D0010546 Infeed Roller Attachment orientated as shown . Use 4 off M8 x 20 socket caps to fix
1 Attach D0010545 Infeed Roller Mount to D0010066 Infeed Roller Connector using 2 off M6 x 16 socket caps . Ensure indicated faces are set flush
2 Insert 2 off D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller and fit 2 off 20mm external circlip
3 Add 4 off B0001176 Washer : bearing shim (2 per shaft ) as shown
4 Fit 4 off B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) into 2 off D0001313 Datum Roller (Radial Bearing) . Ensure bearing fit is correct . If tight, inspect part and drawing, if loose check drawing and if in tolerance use solvent to degrease and bearing fit 570 to secure into bore
5 Fit rollers to shafts as shown . Correct fit must be achieved onto shafts . Use bearing fit and solvent to degrease if fit is loose and inner bearing rotates on shaft
(Combined with step above as to much detail for one step . Limit to photos)
1 Add 1 off B0001176 Washer : bearing shim to each shaft as shown
2 Fit D0010545 Infeed Roller Mount and secure with 2 off M6 x 16 socket caps. Ensure faces as previous stated are set flush
3 Fit 2 off 20mm external circlips
4 Attach to cylinder as shown using 4 off M6 x 16 socket caps
1 Assemble 2 off D0015211 Outfeed Clamp Upright onto D0015212 Top Clamp Mounting Plate using 6 off M6 D nuts and 6 off M6 x 20 Socket counter sunks. Do not finalise bolts or add adhesive
2 Fit 2 off M00001004 Endcap 40 x 40 black
Check fixing holes in D0015213 . Ecr raised 02/08/23 to amend hole depth of 4mm and m5 holes . If holes indicated are not 20mm deep, rework and log rework time
1 Fit 6 off B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) into 3 0ff D0010061 Datum Roller Ø40 x 20 . Ensure correct fit is observed and remedied accordingly using previous stated steps
2 Fit 3 off 20mm external circlips to 3 off D0010060 Roller Shaft Ø20 x 37.5
3 Fit shaft to roller assembly , ensuring correct fit between shaft and bearing is achieved
4 Fit 1 off B0001176 Washer : bearing shim to each roller as shown
1 Attach D0015246 Centre Side Clamp Roller Block to cylinder P0001045 Guide cylinder 25 x 150 as shown using 2 off M6 x 16 socket caps
2 Attach rollers to mount and secure with 3 off M6 x 10 kcp grub screws
3 Fit 2 off P0001198 Fitting: Speed controller 1/8" x 6mm Elbow to cylinder as shown
1 Fit 2 off 4mm x 20 roll/spiral pins to indicated holes
2 Attach D0015213 Side Clamp Mounting Block using added 4mm pins to align
3 Use 2 off M5 x 50 socket caps to final fix cylinder to mounting block
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