[version en cours de rédaction] | [version en cours de rédaction] |
(13 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 12 : | Ligne 12 : | ||
− | '''<u>Parts Required</u>'''</translate> | + | Standard Hex key set |
+ | |||
+ | Standard spanner set | ||
+ | |||
+ | Tape measure/Rule | ||
+ | |||
+ | 8.2mm HSS drill | ||
+ | |||
+ | Drill | ||
+ | |||
+ | |||
+ | '''<u>Parts Required</u>''' | ||
+ | |||
+ | B0001092 Plastic Roller Blue Ø30 x 194 Long. Spring Loaded Shafts x 45 | ||
+ | |||
+ | B0001103 bush flange x 26 | ||
+ | |||
+ | B0001220 spacer x 26 | ||
+ | |||
+ | D0015001 Roller Bed Cylinder Arm x 13 | ||
+ | |||
+ | D0015002 Shaft 10mm: 58mm Rod End x 13 | ||
+ | |||
+ | D0015003 Roller Bed Rail 375mm x 4 | ||
+ | |||
+ | D0015004 Roller Bed Rail 550mm x 2 | ||
+ | |||
+ | D0015005 Roller Bed Rail 1000mm x 10 | ||
+ | |||
+ | D0015006B Roller Bed Arm Bracket x 13 | ||
+ | |||
+ | D0015010 Rod End Spacer x 26 | ||
+ | |||
+ | D0015481 Shaft 8mm: 50mm Cylinder Pivot x 13 | ||
+ | |||
+ | D0015547 Sensor Blower Plate x 2 | ||
+ | |||
+ | D0015603 Roller Bed Pivot Shaft (silver steel) x 13 | ||
+ | |||
+ | E0001120 Sensor: Ultrasonic M8 20-150mm x 2 | ||
+ | |||
+ | P0000046 Fitting: 'Y' Adaptor 6mm x 1 | ||
+ | |||
+ | P0000049 Cylinder Spherical Bearing M10 x 1.25 x 13 | ||
+ | |||
+ | P0000200 Elbow Adaptor 6mm - M5 x 2 | ||
+ | |||
+ | P0001030 Fitting: SMC 6mm Equal Tee x 10 | ||
+ | |||
+ | P0001110 cylinder 25 x 10 x 13 | ||
+ | |||
+ | P0001198 Fitting flow reg x 26 | ||
+ | |||
+ | <br /></translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Unless otherwise stated</translate> | ||
+ | |Step_Content=<translate>Use locktite 243 on all fasteners | ||
+ | |||
+ | Use loctite 572 on all threaded pneumatic connection | ||
+ | |||
+ | Pen mark all fasteners to show finalised</translate> | ||
+ | |Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-05_085445.png | ||
+ | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Assemble Cylinder assembly</translate> | |Step_Title=<translate>Assemble Cylinder assembly</translate> | ||
− | |Step_Content=<translate>13 off | + | |Step_Content=<translate>{{Warning|......Ensure Fixing nut from indicated point is removed from each cylinder and disregarded}} |
+ | |||
+ | 13 off | ||
+ | |||
+ | {{Info|...All Flow regulator fittings P0001198 should be set at this point to the correct flow rate. To do this follow these steps | ||
+ | |||
+ | 1 Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt. | ||
+ | |||
+ | 2 Turn regulation screw exactly 2.5 turns anticlockwise to set flow rate}} | ||
Ligne 26 : | Ligne 96 : | ||
2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut</translate> | 2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut</translate> | ||
|Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-06_134831.png | |Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-06_134831.png | ||
− | 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|Step_Picture_01=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-06_135033.png | |Step_Picture_01=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-06_135033.png | ||
}} | }} | ||
Ligne 68 : | Ligne 138 : | ||
− | 1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten | + | 1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use 26 off M6 x 12 socket caps and A form washers to fasten |
2 Fit 2 off B0001103 bushes to D0015006B</translate> | 2 Fit 2 off B0001103 bushes to D0015006B</translate> | ||
|Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-06_151126.png | |Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-06_151126.png | ||
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Ligne 106 : | Ligne 176 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Assemble Large roller Table</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>5 off to be assembled |
+ | |||
+ | |||
+ | 1 Mount 2 off D0015005 to prebuild cylinder assemblies as shown | ||
+ | |||
+ | |||
+ | Use M6 x 20 button socket head , A form washer and M6 nyloc nuts to fix. | ||
+ | |||
+ | |||
+ | Do not use washer under head of button head screw, only use washers on nut side | ||
+ | |||
+ | |||
+ | 2 Adjust the 2 off D0015005 | ||
+ | |||
+ | |||
+ | 1st section pushed against edge of clearance hole in direction shown | ||
+ | |||
+ | |||
+ | 2nd section pushed in same direction | ||
+ | |||
+ | |||
+ | 3rd Check parallel and adjust to correct | ||
+ | |||
+ | |||
+ | 4th check squareness by taking corner measurements and adjusting if required | ||
+ | |||
+ | |||
+ | Once all above is achieved, finalise fasteners</translate> | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Fit rollers</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Fit 7 off B0001092 roller to each assembly</translate> |
+ | |Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-09_121053.png | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":793,"height":655,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.76,"scaleY":0.76,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/b/b6/R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-09_121053.png","filters":[]}],"height":496,"width":600} | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Assemble medium roller table</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Using same checks and setting as above assemble roller table with 4 rollers as shown</translate> |
+ | |Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-12_074121.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Assemble small roller table</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>2 off |
+ | |||
+ | |||
+ | Using same checks and setting as above assemble 2 off roller tables with 3 rollers as shown, | ||
+ | |||
+ | |||
+ | Use the pre built cylinder bracket with m3 tapped holes for 1 off, and add 2 off Sensor E001120 ,2 off Blower P0000200 and 2 off bracket D0015547 as shown . Connect P0000160 flow reg with a small section of 6mm black air pipe to each P0000200 elbow. Label as 2449 | ||
+ | |||
+ | |||
+ | <br /></translate> | ||
+ | |Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-12_074110.png | ||
+ | |Step_Picture_01=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_IMG_5213.JPG | ||
+ | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-153,"top":-372,"width":3024,"height":4032,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.29,"scaleY":0.29,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/b/bb/R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_IMG_5213.JPG","filters":[]}],"height":450,"width":600} | ||
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Pneumatic pre assembly</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>5 off |
+ | |||
+ | |||
+ | 7 Roller bed assemblies with two cylinders require pneumatic pipe installation. | ||
+ | |||
+ | |||
+ | Use identification numbers as follows | ||
+ | |||
+ | |||
+ | 1241 Home position | ||
+ | |||
+ | 1249 Active position (down)</translate> | ||
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}} | }} | ||
{{Notes}} | {{Notes}} |
Instructions to bench assemble roller beds
Auteur Gareth Green | Dernière modification 11/03/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Instructions to bench assemble roller beds
R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-06_134253.png
Tools Required
Standard Hex key set
Standard spanner set
Tape measure/Rule
8.2mm HSS drill
Drill
Parts Required
B0001092 Plastic Roller Blue Ø30 x 194 Long. Spring Loaded Shafts x 45
B0001103 bush flange x 26
B0001220 spacer x 26
D0015001 Roller Bed Cylinder Arm x 13
D0015002 Shaft 10mm: 58mm Rod End x 13
D0015003 Roller Bed Rail 375mm x 4
D0015004 Roller Bed Rail 550mm x 2
D0015005 Roller Bed Rail 1000mm x 10
D0015006B Roller Bed Arm Bracket x 13
D0015010 Rod End Spacer x 26
D0015481 Shaft 8mm: 50mm Cylinder Pivot x 13
D0015547 Sensor Blower Plate x 2
D0015603 Roller Bed Pivot Shaft (silver steel) x 13
E0001120 Sensor: Ultrasonic M8 20-150mm x 2
P0000046 Fitting: 'Y' Adaptor 6mm x 1
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 13
P0000200 Elbow Adaptor 6mm - M5 x 2
P0001030 Fitting: SMC 6mm Equal Tee x 10
P0001110 cylinder 25 x 10 x 13
P0001198 Fitting flow reg x 26
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
13 off
1 Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt.
2 Turn regulation screw exactly 2.5 turns anticlockwise to set flow rate
1 Fit 2 off P0001198 fittings to cylinder P0001110
2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut
13 off
Check part D00150001 has been supplied to new specification
Check indicated hole, should measure 8.2mm. If not open up with hand drill
Drawing change requested 06/06/23 to amend from 8mm to 8.2mm
1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
ECR raised 06/06/23
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment
13 off
1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use 26 off M6 x 12 socket caps and A form washers to fasten
2 Fit 2 off B0001103 bushes to D0015006B
13 off
1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers
2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers
1 off only and mark for later Reference
1 Tap 2 off indicated holes M3
2 Tap 2 off indicated holes M3
5 off to be assembled
1 Mount 2 off D0015005 to prebuild cylinder assemblies as shown
Use M6 x 20 button socket head , A form washer and M6 nyloc nuts to fix.
Do not use washer under head of button head screw, only use washers on nut side
2 Adjust the 2 off D0015005
1st section pushed against edge of clearance hole in direction shown
2nd section pushed in same direction
3rd Check parallel and adjust to correct
4th check squareness by taking corner measurements and adjusting if required
Once all above is achieved, finalise fasteners
Using same checks and setting as above assemble roller table with 4 rollers as shown
2 off
Using same checks and setting as above assemble 2 off roller tables with 3 rollers as shown,
Use the pre built cylinder bracket with m3 tapped holes for 1 off, and add 2 off Sensor E001120 ,2 off Blower P0000200 and 2 off bracket D0015547 as shown . Connect P0000160 flow reg with a small section of 6mm black air pipe to each P0000200 elbow. Label as 2449
5 off
7 Roller bed assemblies with two cylinders require pneumatic pipe installation.
Use identification numbers as follows
1241 Home position
1249 Active position (down)
en none 0 Draft
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