[version en cours de rédaction] | [version en cours de rédaction] |
(4 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 13 : | Ligne 13 : | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Connect Air to Module F rollers</translate> | ||
+ | |Step_Content=<translate>Connect permanent air feed to lift module E rollers to the lifted position</translate> | ||
+ | |Step_Picture_00=R0015266B_mount_completed_assemblies_photorequired.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Module F Saw Alignment points</translate> | ||
+ | |Step_Content=<translate>X axis position is determined by gripper travel | ||
+ | |||
+ | Y axis position is determined back fences | ||
+ | |||
+ | Z axis is determined by cut table to infeed roller height</translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_133335.png | ||
+ | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Position Module F</translate> | |Step_Title=<translate>Position Module F</translate> | ||
Ligne 24 : | Ligne 38 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate>Level Module F</translate> | + | |Step_Title=<translate>Level Module F X and Y Axis</translate> |
|Step_Content=<translate>Use the indicated points to level the frame. | |Step_Content=<translate>Use the indicated points to level the frame. | ||
Use cut table indicated as levelling point | Use cut table indicated as levelling point | ||
− | Level Y and X Axis of saw | + | Level Y and X Axis of saw</translate> |
− | |||
− | |||
− | |||
|Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_132716.png | |Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_132716.png | ||
|Step_Picture_01=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_132722.png | |Step_Picture_01=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_132722.png | ||
+ | |Step_Picture_02=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2024-01-05_103937.png | ||
+ | |Step_Picture_03=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2024-01-05_103945.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Quality check</translate> | |Step_Title=<translate>Quality check</translate> | ||
− | |Step_Content=<translate>It is vital to confirm Cut tables are in the correct position once levelled, and that movement | + | |Step_Content=<translate>It is vital to confirm Cut tables are in the correct position once levelled, and that movement hasn't occurred during transport |
To do this the base of the saw turn table must be checked for level. These readings must read exactly the same as the levelled cut table in the previous step | To do this the base of the saw turn table must be checked for level. These readings must read exactly the same as the levelled cut table in the previous step | ||
Ligne 47 : | Ligne 60 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate>Saw Height Adjustment</translate> | + | |Step_Title=<translate>Cut Table flatness</translate> |
+ | |Step_Content=<translate>Once above step has been completed, both cut tables should be inspected for flatness | ||
+ | |||
+ | |||
+ | Use 1 meter straight edge on top face of cut tables and use 0.02" feeler gauge to inspect flatness of tables</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Roller level quality check</translate> | ||
+ | |Step_Content=<translate>Check with 2meter straight edge alignment of infeed rollers | ||
+ | |||
+ | |||
+ | All rollers should be level to each other, with no bumps onto adjacent rollers when straight edge is moved across. check this at front and rear section of roller beds to confirm roller bed levels are correct also</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Z axis Saw Height Adjustment</translate> | ||
|Step_Content=<translate>Saw module should be raised or lowered to align with blue load rollers on saw infeed table | |Step_Content=<translate>Saw module should be raised or lowered to align with blue load rollers on saw infeed table | ||
Ligne 56 : | Ligne 85 : | ||
Double check levels are still correct once height has been adjusted</translate> | Double check levels are still correct once height has been adjusted</translate> | ||
|Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_132854.png | |Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_132854.png | ||
+ | |Step_Picture_01=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2024-01-05_103956.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Caution</translate> | ||
+ | |Step_Content=<translate>It is vital before the next step is performed that cut tables are accurately levelled. | ||
+ | |||
+ | Double check that tables are level after height adjustment. | ||
+ | |||
+ | Tolerance -+ 1 division on engineers level</translate> | ||
+ | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Laser alignment of Saw to Saw infeed height</translate> | |Step_Title=<translate>Laser alignment of Saw to Saw infeed height</translate> | ||
− | |Step_Content=<translate>1 Position base of laser | + | |Step_Content=<translate>1 Position base of laser on cut table and cast beam towards gripper |
− | 2 Position Gripper directly Infront of laser and mark | + | 2 Position Gripper directly Infront of laser and mark horizontal line on gripper to match laser dot |
− | |||
− | |||
3 Move Gripper to point one indicated , and inspect horizontal line to laser dot . Any discrepancy can be adjusted by the 2 off adjusting floor bolts directly below | 3 Move Gripper to point one indicated , and inspect horizontal line to laser dot . Any discrepancy can be adjusted by the 2 off adjusting floor bolts directly below | ||
4 Repeat this step and indicated points 2,3 and 4</translate> | 4 Repeat this step and indicated points 2,3 and 4</translate> | ||
− | |Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_132931.png | + | |Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2024-01-05_104025.png |
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+ | |Step_Picture_01=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2024-01-05_111712.png | ||
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+ | |Step_Picture_02=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_132931.png | ||
+ | |Step_Picture_03=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_132942.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Adjust alignment Saw module</translate> | |Step_Title=<translate>Adjust alignment Saw module</translate> | ||
− | |Step_Content=<translate>Rotate the laser so the base is against the rear roller fence, and | + | |Step_Content=<translate>1 Rotate the laser so the base is against the rear roller fence, and position the gripper at its closest point of travel to the saw . |
− | |Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_133021.png | + | |
+ | 2 Project the laser to the gripper, and mark a vertical line on the gripper Adjust Saw module in directions shown to align the laser to the vertical mark on gripper | ||
+ | |||
+ | 3 Move gripper to end of infeed frame , and inspect laser mark | ||
+ | |||
+ | 4 Adjust saw module as shown to correct laser mark onto gripper</translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2024-01-05_104002.png | ||
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+ | |Step_Picture_01=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2024-01-05_112732.png | ||
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+ | |Step_Picture_02=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-20_133021.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 80 : | Ligne 132 : | ||
|Step_Content=<translate>With the laser still casting along the infeed table, slowly return the gripper along the axis and inspect the laser dot in relation to lines added to gripper. Discrepancy should be less than 4mm on both axis</translate> | |Step_Content=<translate>With the laser still casting along the infeed table, slowly return the gripper along the axis and inspect the laser dot in relation to lines added to gripper. Discrepancy should be less than 4mm on both axis</translate> | ||
|Step_Picture_00=R0008013_Clacker_assembly_quality.png | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality Check</translate> | ||
+ | |Step_Content=<translate>All settings should be double checked once final adjustments have been made | ||
+ | |||
+ | Machine level | ||
+ | |||
+ | Laser alignment | ||
+ | |||
+ | Grip pin positions | ||
+ | |||
+ | Back fence alignments</translate> | ||
+ | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Set deflector plate</translate> | ||
+ | |Step_Content=<translate>Set deflection plate to be 4mm behind backfences of Saw and Infeed table and finalise position</translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2024-01-05_112911.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Pneumatic connections</translate> | ||
+ | |Step_Content=<translate>1 Connect 2 off 12mm red pipes from transfer basket to saw air service unit | ||
+ | |||
+ | |||
+ | Connect 1 off 12mm blue pipe from Module E saw infeed table</translate> | ||
+ | |Step_Picture_00=ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2024-01-05_113421.png | ||
+ | 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{{Notes}} | {{Notes}} |
Details for correct alignment and process steps
Auteur Gareth Green | Dernière modification 5/03/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Details for correct alignment and process steps
ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-08_135219.png
Connect permanent air feed to lift module E rollers to the lifted position
X axis position is determined by gripper travel
Y axis position is determined back fences
Z axis is determined by cut table to infeed roller height
Position module F at end of Module E infeed frame
Approximately Align Saw roller back fences to Saw infeed back fences
Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm
Use the indicated points to level the frame.
Use cut table indicated as levelling point
Level Y and X Axis of saw
It is vital to confirm Cut tables are in the correct position once levelled, and that movement hasn't occurred during transport
To do this the base of the saw turn table must be checked for level. These readings must read exactly the same as the levelled cut table in the previous step
Any discrepancy should be reported
Once above step has been completed, both cut tables should be inspected for flatness
Use 1 meter straight edge on top face of cut tables and use 0.02" feeler gauge to inspect flatness of tables
Check with 2meter straight edge alignment of infeed rollers
All rollers should be level to each other, with no bumps onto adjacent rollers when straight edge is moved across. check this at front and rear section of roller beds to confirm roller bed levels are correct also
Saw module should be raised or lowered to align with blue load rollers on saw infeed table
Saw module should sit above blue rollers by no more than 1mm
Ensure levels previously set are not compromised when adjusting height
Double check levels are still correct once height has been adjusted
It is vital before the next step is performed that cut tables are accurately levelled.
Double check that tables are level after height adjustment.
Tolerance -+ 1 division on engineers level
1 Position base of laser on cut table and cast beam towards gripper
2 Position Gripper directly Infront of laser and mark horizontal line on gripper to match laser dot
3 Move Gripper to point one indicated , and inspect horizontal line to laser dot . Any discrepancy can be adjusted by the 2 off adjusting floor bolts directly below
4 Repeat this step and indicated points 2,3 and 4
1 Rotate the laser so the base is against the rear roller fence, and position the gripper at its closest point of travel to the saw .
2 Project the laser to the gripper, and mark a vertical line on the gripper Adjust Saw module in directions shown to align the laser to the vertical mark on gripper
3 Move gripper to end of infeed frame , and inspect laser mark
4 Adjust saw module as shown to correct laser mark onto gripper
With the laser still casting along the infeed table, slowly return the gripper along the axis and inspect the laser dot in relation to lines added to gripper. Discrepancy should be less than 4mm on both axis
All settings should be double checked once final adjustments have been made
Machine level
Laser alignment
Grip pin positions
Back fence alignments
Set deflection plate to be 4mm behind backfences of Saw and Infeed table and finalise position
1 Connect 2 off 12mm red pipes from transfer basket to saw air service unit
Connect 1 off 12mm blue pipe from Module E saw infeed table
en none 0 Draft
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