R0015305 Install Wiring loom for Rotary loom : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(6 révisions intermédiaires par le même utilisateur non affichées)
Ligne 5 : Ligne 5 :
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Hard
 
|Difficulty=Hard
−
|Duration=3
+
|Duration=4
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
 
{{Introduction
 
{{Introduction
−
|Introduction=<translate><u>'''Parts Required'''</u></translate>
+
|Introduction=<translate>'''<u>Tools Required</u>'''
 +
 
 +
 
 +
Standard hex key set
 +
 
 +
Ball pein hammer
 +
 
 +
6mm drift/punch
 +
 
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Drill driver
 +
 
 +
6mm hex drill attachment
 +
 
 +
Small g clamp 50-100m
 +
 
 +
Suport block
 +
 
 +
Stubby 4mm hex key
 +
 
 +
 
 +
 
 +
<u>'''Parts Required'''</u>
 +
 
 +
 
 +
D00000291 spindle plate x 8
 +
 
 +
M0000025 Ident numbers
 +
 
 +
D0007703 r stop pin
 +
 
 +
D0007990 cylinder anchor
 +
 
 +
D0007611 infill plate x 4
 +
 
 +
D0001176 Infill plate x 4
 +
 
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<br /></translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
Ligne 58 : Ligne 94 :
 
|Step_Picture_05=Install_Wiring_loom_for_Rotary_loom_Screenshot_2023-05-31_105941.png
 
|Step_Picture_05=Install_Wiring_loom_for_Rotary_loom_Screenshot_2023-05-31_105941.png
 
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Quality check power routing</translate>
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|Step_Content=<translate>Pre made power cables (ethercat power ) should be double checked for correct routing and orientation
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 +
 +
Each spindle loom should contain one female and one male plug .
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 +
 +
Check this is the case once loom is installed</translate>
 +
|Step_Picture_00=R0015305_Install_Wiring_loom_for_Rotary_loom_Screenshot_2024-01-29_092427.png
 +
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loom should have one male and female plug connection for black power cables ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":511,"width":600}
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 313 : Ligne 361 :
 
|Step_Picture_03=Install_Wiring_loom_for_Rotary_loom_Screenshot_2023-05-31_120036.png
 
|Step_Picture_03=Install_Wiring_loom_for_Rotary_loom_Screenshot_2023-05-31_120036.png
 
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Finalize dowel holes</translate>
 +
|Step_Content=<translate>Once spindles are final fixed, preventative prep must be added to dowel holes to stop slip of dowel from hole.
 +
 +
 +
 +
Add 1 off centre dot to each dowel position to slightly swage over top of hole</translate>
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|Step_Picture_00=R0015305_Install_Wiring_loom_for_Rotary_loom_Screenshot_2024-02-27_125522.png
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 +
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|Step_Title=<translate>Add Spindle infill plates</translate>
 
|Step_Title=<translate>Add Spindle infill plates</translate>
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|Step_Content=<translate>Add D0001176 infill plates to spindle plates 1,3,5 and 7
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|Step_Content=<translate>Add D0007611 infill plates to spindle plates 1,3,5 and 7
  
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Add D0007611 infill plates to spindles 2,4,6 and 8
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Add D0001176 infill plates to spindles 2,4,6 and 8
  
  
Ligne 327 : Ligne 387 :
 
3 Fit quick clamp to pin infill plate to ring base  
 
3 Fit quick clamp to pin infill plate to ring base  
  
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4 Fit 3 off M5 x 20 socket caps to attach plate . Use a reduced length 4mm key for this  
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4 Fit 3 off M5 x 20 socket caps With M5 A form washers to attach plate . Use a reduced length 4mm key for this  
  
  

Version actuelle datée du 27 février 2024 à 13:56

installation of wiring loom and captivating spindle bases

Auteur avatarGareth Green | Dernière modification 27/02/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
4 heure(s)

installation of wiring loom and captivating spindle bases

Difficulté
Difficile
Durée
4 heure(s)

Introduction

Tools Required


Standard hex key set

Ball pein hammer

6mm drift/punch

Drill driver

6mm hex drill attachment

Small g clamp 50-100m

Suport block

Stubby 4mm hex key


Parts Required


D00000291 spindle plate x 8

M0000025 Ident numbers

D0007703 r stop pin

D0007990 cylinder anchor

D0007611 infill plate x 4

D0001176 Infill plate x 4


Étape 1 -

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All bolts to be pen marked once adhesive applied and correct tension added

R0000712E Rotary Trunking Screenshot 2023-05-31 084239.png



Étape 2 - Quality Check

Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not




Étape 3 - Start Wiring loom installation

Wiring loom is started at position 6 as indicated by picture


1 Green and yellow Ethercat system cables route left to connection box 6


2 300 hz power cable and earth cable route to the right to connection box 7


3 Pre made 300 hz wiring loom . Identify Single end of loom marked as 7 connected to double crimped end marked as 6. Run between 7 and 6 as shown in image

4 Fit plate D0000291 using 2 off m8 x 25 socket caps. Only apply light tension to the m8 socket caps with no adhesive .

5 Once plate is fitted, ensure cables under are not trapped by checking movement is possible in the direction shown

6 Fit M0000025 number ident

Étape 4 - Quality check power routing

Pre made power cables (ethercat power ) should be double checked for correct routing and orientation


Each spindle loom should contain one female and one male plug .


Check this is the case once loom is installed



Étape 5 - Spindle 6 to 5 connections

From pre made cables, identify the following


24v power cable marked as 6 and 5

Green ethercat cable marked as 6 out - 5 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 Fit M0000025 number ident


Install Wiring loom for Rotary loom Screenshot 2023-05-31 110239.png

Étape 6 - Spindle 5 to 4 connections

24v power cable marked as 5 and 4

Green ethercat cable marked as 5 out - 4 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 Fit M0000025 number ident

Étape 7 - Spindle 4 to 3 connections

24v power cable marked as 4 and 3


Green ethercat cable marked as 4 out - 3 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 110600.png

Étape 8 - Spindle 3 to 2 connections

24v power cable marked as 3 and 2


Green ethercat cable marked as 3 out - 2 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 111216.png

Étape 9 - Spindle 2 to 1 Connections

24v power cable marked as 2 and 1


Green ethercat cable marked as 2 out - 1 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 111624.png

Étape 10 - Spindle 1 to 8 connections

24v power cable marked as 1 and 8


Green ethercat cable marked as 1 out - 8 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 112518.png

Étape 11 - Spindle 8 to 7 connections

24v power cable marked as 8 and 7


Green ethercat cable marked as 8 out - 7 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 113011.png

Étape 12 - Fit datum stop pin assembly to spindle plate

1 Assemble D0007990 cylinder anchor and D0007703 datum pin. Use

3mm x 26mm roll pin to secure together

2 Temporary fix to spindle plate with m6 x 20 socket caps


Étape 13 - Fit assembled R axis stop R0000713E

1 Fit r axis limit stop to main assembly . Use 6 off m8 x 40 socket caps with A form washers


...Ensure spindle 1 is 180 degrees away from r axis assembly when mounting. This will ensure full 360 degree of rotation will be possible





Étape 14 - Dowel D0000291 plates in position

Add 4 off 8mm x 24mm dowels to each spindle by hand to start . Use and hammer and drift to drive down dowel until it bottoms out in blind hole



Étape 15 - Add fixings

1 Remove 2 off m8 x 25mm cap heads from each spindle plate

2 Apply adhesive and lay M8 x 25 cap heads in ALL spindle holes ready for fixing

3 Use drill driver with 6mm hex bit to drive all cap heads in. Set clutch to 14

4 Methodically apply final tension to bolt by hand and mark as complete

Étape 16 - Finalize dowel holes

Once spindles are final fixed, preventative prep must be added to dowel holes to stop slip of dowel from hole.


Add 1 off centre dot to each dowel position to slightly swage over top of hole


Étape 17 - Add Spindle infill plates

Add D0007611 infill plates to spindle plates 1,3,5 and 7

Add D0001176 infill plates to spindles 2,4,6 and 8


1 Place spindle infill plate in position threading through exiting cables

2 Place support block and small g clamp at position shown

3 Fit quick clamp to pin infill plate to ring base

4 Fit 3 off M5 x 20 socket caps With M5 A form washers to attach plate . Use a reduced length 4mm key for this


Repeat for all eight spindle plates


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