R0000738 Pneumatic Installation Part 2 : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
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Ligne 67 : Ligne 67 :
 
|Step_Content=<translate>Assemble connection branch as shown</translate>
 
|Step_Content=<translate>Assemble connection branch as shown</translate>
 
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{{Tuto Step
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|Step_Title=<translate>Run 1 off 6mm red air pipe to front panel</translate>
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|Step_Content=<translate>Connect 1 off 6mm red air pipe to fitting shown and run to front panel</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_101645.png
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}}
 
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{{Tuto Step
 
{{Tuto Step
Ligne 112 : Ligne 118 :
 
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{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>12mm red connection VZ support cylinder</translate>
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|Step_Title=<translate>Connect 2 off 6mm pipes to z support cylinders</translate>
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|Step_Content=<translate>Add 12mm Y connector at point indicated and connect to previous 12mm Y connector
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|Step_Content=<translate>Connect 2 off 6mm red air pipes to indicated fittings on Z supports and run to front panel connection point. Identify pipes as Z reg for connection later</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_093405.png
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|Step_Picture_01=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_093409.png
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}}
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{{Tuto Step
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|Step_Title=<translate>8mm red V cut support cylinder connection</translate>
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|Step_Content=<translate>Connect 8mm red pipe to base of support cylinder (with exhaust at top of cylinder). Run to front panel connection and identify pipe as VZ reg</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_095318.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Fit pre assembled lower front pneumatic panel</translate>
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|Step_Content=<translate>Fit pre assembled lower front panel
  
  
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Add 12mm to 8mm reducer and connect 8mm red pipe to feed VZ regulator port IN</translate>
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Use M6 x 16 5socket caps with M6 A form washers
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Use 2 off M5 x 12 socket caps with M5 A form washers</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Connect 12mm pipes</translate>
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|Step_Content=<translate>Connect 2 off 12mm red and 1 off 12mmm blue air pipe to bulk heads</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_102009.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Connect air gun feed</translate>
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|Step_Content=<translate>Connect 1 off unmarked 8mm red air pipe to air gun reg in port</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_102108.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>12mm red connection Z support pilot 1</translate>
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|Step_Title=<translate>Connect VZ regulator</translate>
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|Step_Content=<translate>Add 12mm Y connector at point A
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|Step_Content=<translate>Connect 1 off unmarked 8mm red pipe to VZ support reg IN
  
  
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Add 12mm to 8mm reducer, then 8mm to 6mm reducer , then connect 6mm red pipe to exit through grommit and feed pilot valve on z support cylinder 1</translate>
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connect 8mm pipe identified as VZ support to VZ support reg out</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_102251.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>12mm red connection rear lower panel</translate>
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|Step_Title=<translate>Connect Z support Regulator</translate>
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|Step_Content=<translate>Connect previous fitted 12mm Y connector to rear 12mm bulkhead fitting
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|Step_Content=<translate>Connect unmarked 6mm red air pipe to Z support reg IN. Add P0000401 inline non return to line just before regulator. ensure non return valve is orientated as shown
  
  
−
run pipe along wire basket at rear</translate>
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Connect 2 off 6mm pipes identified as Z reg into P0000046 6mm y connector and then connect single pipe to Z support reg OUT</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_102407.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>12mm red connection 12mm from bulkhead</translate>
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|Step_Title=<translate>Connect Y386</translate>
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|Step_Content=<translate>Connect 12mm red pipe front front 12mm bulkhead to Y connector at indicated point
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|Step_Content=<translate>Connect 3862 To Clamp middle Top regulator OUT
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Connect 3863 To Clamp middle Side OUT
  
  
−
fit 12mm to 8mm reducer then 8mm to 6mm reducer and connect 6mm red pipe to feed pilot valve on z support cylinder 2</translate>
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Use P0000053 6mm tee connector to split feed of 3869 Pipe to feed both above regulators Port In</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_102900.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>12mm red connection rear bulkhead</translate>
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|Step_Title=<translate>Connect Y351</translate>
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|Step_Content=<translate>Connect previous fitted Y connector to rear bulkhead with 12mm  pipe</translate>
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|Step_Content=<translate>Connect 3519 to Clamp infeed side Regulator port IN
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Connect 3512 to Clamp infeed side Regulator port OUT</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_103033.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Z support cylinder  Feeds</translate>
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|Step_Title=<translate>Connect Y350</translate>
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|Step_Content=<translate>Connect 6mm red pipe to Out port on Z support cylinder
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|Step_Content=<translate>Connect 3509 to Clamp Infeed top regulator port IN
  
  
−
Add 6mm Y connector  and connect 2 off 6mm red airpipes to route into trunking and feed both Z support check valves</translate>
+
Connect 3502 to Clamp infeed Top regulator port OUT</translate>
 +
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_103208.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate>VZ support cylinder feed</translate>
+
|Step_Title=<translate>Connect Y395</translate>
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|Step_Content=<translate>Connect 8mm red pipe to OUT port on VZ support regulator and feed base QEV valve on VZ support cylinder</translate>
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|Step_Content=<translate>Connect 3952 to Clamp V top regulator Port OUT
−
}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Z support exhaust</translate>
 
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|Step_Content=<translate>Add 6mm black airpipes to QEV on z support cylinders
 
  
  
−
Run through trunking to exit point indicated
+
Connect 3953 to Clamp V side regulator port OUT
  
  
−
Connect to blowers on swarf chute</translate>
+
Use P0000053 6mm tee connector to split feed of 3959 Pipe to feed both above regulators Port In</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_103235.png
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}}
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{{Tuto Step
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|Step_Title=<translate>Check Connection for air gun</translate>
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|Step_Content=<translate>Ensure Out port of air gun regulator is connected to bulkhead as shown</translate>
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_2_Screenshot_2024-02-26_103435.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
{{PageLang
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|Language=en
 
|SourceLanguage=none
 
|SourceLanguage=none
 
|IsTranslation=0
 
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|Language=en
 
 
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{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
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Version actuelle datée du 26 février 2024 à 11:36

Pneumatic installation details for ZX5 module B

Auteur avatarGareth Green | Dernière modification 26/02/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
1 minute(s)

Pneumatic installation details for ZX5 module B

Difficulté
Difficile
Durée
1 minute(s)

Introduction

Tools Required


Pipe cutters

Pipe identification numbers


Parts Required


D0015703 Air Gun Bracket x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000046 Fitting: 'Y' Adaptor 6mm x 4

P0000053 6mm T (P16) x 2

P0000075 Parallel Y Connector 8mm x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 3

P0000160 Fitting: Flow Controller In Line 6mm x 4

P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6

P0000401 6mm inline non return valve x 2

P0000470 Valve: 5/2 PnPnu 1/8BSP x 1

P0000513 Ball valve with QS connector x 1

P0000551 6mm inline Quick Exhaust Fitting x 6

P0001106 Plug in reducer 12mm to 8mm x 7

P0001107 12mm Y connector x 8

R0015114 Bench Assemble Valve banks and Regulators


Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Assemble Connection branch

Assemble connection branch as shown



Étape 3 - Run 1 off 12mm red pipe

Run 1 off 12mm red pipe from 12 y connector to front panel as shown


Étape 4 - Run 1 off 12 Red air pipe

Add 1 off 12 red air pipe to 12 y connector and route as shown leaving enough length once exited machine rear to carry across wire basket to rear pipe exit point


Étape 5 - Run 1 off 12 Red air pipe

Add 1 off 12 red air pipe to run front to back exit of machine as shown


Étape 6 - Run 2 off 8mm red pipes to front panel

Connect 2 off 8mm red pipes to 8mm y connector and run to front panel connection area


Étape 7 - Run 1 off 6mm red air pipe to front panel

Connect 1 off 6mm red air pipe to fitting shown and run to front panel



Étape 8 - 6mm red connections to pilot check valves

Run 2 off 6mm red pipes from indicate 6mm y connection and connect to z support pilot valves a shown


Étape 9 - Connect 2 off 6mm pipes to z support cylinders

Connect 2 off 6mm red air pipes to indicated fittings on Z supports and run to front panel connection point. Identify pipes as Z reg for connection later


Étape 10 - 8mm red V cut support cylinder connection

Connect 8mm red pipe to base of support cylinder (with exhaust at top of cylinder). Run to front panel connection and identify pipe as VZ reg

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 095318.png



Étape 11 - Fit pre assembled lower front pneumatic panel

Fit pre assembled lower front panel


Use M6 x 16 5socket caps with M6 A form washers


Use 2 off M5 x 12 socket caps with M5 A form washers

Étape 12 - Connect 12mm pipes

Connect 2 off 12mm red and 1 off 12mmm blue air pipe to bulk heads

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 102009.png



Étape 13 - Connect air gun feed

Connect 1 off unmarked 8mm red air pipe to air gun reg in port

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 102108.png



Étape 14 - Connect VZ regulator

Connect 1 off unmarked 8mm red pipe to VZ support reg IN


connect 8mm pipe identified as VZ support to VZ support reg out

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 102251.png



Étape 15 - Connect Z support Regulator

Connect unmarked 6mm red air pipe to Z support reg IN. Add P0000401 inline non return to line just before regulator. ensure non return valve is orientated as shown


Connect 2 off 6mm pipes identified as Z reg into P0000046 6mm y connector and then connect single pipe to Z support reg OUT

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 102407.png



Étape 16 - Connect Y386

Connect 3862 To Clamp middle Top regulator OUT


Connect 3863 To Clamp middle Side OUT


Use P0000053 6mm tee connector to split feed of 3869 Pipe to feed both above regulators Port In

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 102900.png



Étape 17 - Connect Y351

Connect 3519 to Clamp infeed side Regulator port IN


Connect 3512 to Clamp infeed side Regulator port OUT

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 103033.png



Étape 18 - Connect Y350

Connect 3509 to Clamp Infeed top regulator port IN


Connect 3502 to Clamp infeed Top regulator port OUT

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 103208.png



Étape 19 - Connect Y395

Connect 3952 to Clamp V top regulator Port OUT


Connect 3953 to Clamp V side regulator port OUT


Use P0000053 6mm tee connector to split feed of 3959 Pipe to feed both above regulators Port In

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 103235.png



Étape 20 - Check Connection for air gun

Ensure Out port of air gun regulator is connected to bulkhead as shown

R0000738 Pneumatic Installation Part 2 Screenshot 2024-02-26 103435.png



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