[version en cours de rédaction] | [version en cours de rédaction] |
(10 révisions intermédiaires par le même utilisateur non affichées) | |||
Ligne 53 : | Ligne 53 : | ||
D0015003 x 4 | D0015003 x 4 | ||
− | D00155547 x | + | D00155547 x 1 |
− | E0001120 x | + | E0001120 x 1 |
− | P0000200 x | + | P0000200 x 1 |
− | P0000160 x | + | P0000160 x 1 |
P0001030 x 10</translate> | P0001030 x 10</translate> | ||
Ligne 76 : | Ligne 76 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Assemble Cylinder assembly</translate> | |Step_Title=<translate>Assemble Cylinder assembly</translate> | ||
− | |Step_Content=<translate>13 off | + | |Step_Content=<translate><br />{{Warning|......Ensure Fixing nut from indicated point is removed from each cylinder and disregarded}} |
+ | |||
+ | |||
+ | 13 off | ||
+ | |||
+ | <br />{{Info|...All Flow regulator fittings P0001198 should be set at this point to the correct flow rate. To do this follow these steps | ||
+ | |||
+ | 1 Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt. | ||
+ | |||
+ | 2 Turn regulation screw exactly 2.5 turns anticlockwise to set flow rate}} | ||
+ | |||
1 Fit 2 off P0001198 fittings to cylinder P0001110 | 1 Fit 2 off P0001198 fittings to cylinder P0001110 | ||
Ligne 82 : | Ligne 92 : | ||
2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut</translate> | 2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut</translate> | ||
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|Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130848.png | |Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130848.png | ||
}} | }} | ||
Ligne 127 : | Ligne 138 : | ||
2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers</translate> | 2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers</translate> | ||
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131010.png | |Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131010.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Prepare M3 holes</translate> | ||
+ | |Step_Content=<translate>1 off only and mark for later Reference | ||
+ | |||
+ | |||
+ | Tap 2 off indicated holes M3</translate> | ||
+ | |Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-29_133816.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Process amendment</translate> | ||
+ | |Step_Content=<translate>Process for bench assembly of roller beds has been amended to aid fitment later on in build process. | ||
+ | |||
+ | |||
+ | Once roller beds are assembled, connection between cylinder and rod end bearing should be disconnected | ||
+ | |||
+ | |||
+ | '''<u>Please take pictures of this please</u>'''</translate> | ||
+ | |Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131355.png | ||
+ | |Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-09-25_082433.png | ||
+ | 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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
Ligne 159 : | Ligne 203 : | ||
|Step_Content=<translate>Fit 3 off B000102 roller to each assembly</translate> | |Step_Content=<translate>Fit 3 off B000102 roller to each assembly</translate> | ||
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130539.png | |Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130539.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Assemble medium roller table</translate> | ||
+ | |Step_Content=<translate>Using same checks and setting as above assemble 1 off roller table with 4 rollers as shown</translate> | ||
+ | |Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-09-25_083700.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Assemble small roller table using pre drilled assembly</translate> | ||
+ | |Step_Content=<translate>1 Using same checks and setting as above assemble 2 off roller tables with 4 rollers as shown, | ||
+ | |||
+ | |||
+ | Use the pre built cylinder bracket with m3 tapped holes for 1 off, and add 1 off Sensor E001120 ,1 off Blower P0000200 , 1 off P0000160 flow regulator and 1 off bracket D0015547 as shown. Label as 3759</translate> | ||
+ | |Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-12-11_082909.png | ||
+ | |Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-12-11_082914.png | ||
+ | |Step_Picture_02=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-12-11_082924.png | ||
+ | |Step_Picture_03=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2024-01-11_084326.png | ||
+ | |Step_Picture_04=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2024-01-11_084332.png | ||
+ | |Step_Picture_05=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2024-01-11_084338.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Pneumatic pre assembly</translate> | ||
+ | |Step_Content=<translate>5 off | ||
+ | |||
+ | |||
+ | Large Roller bed assemblies with two cylinders require pneumatic pipe installation. | ||
+ | |||
+ | |||
+ | Use identification numbers as follows | ||
+ | |||
+ | |||
+ | 1571 Home position (up) | ||
+ | |||
+ | 1579 Active position (down)</translate> | ||
+ | |Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-29_140643.png | ||
+ | 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| ||
+ | |Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-11-22_124241.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} |
Instructions for bench assembling Roller tables
Auteur Gareth Green | Dernière modification 11/01/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Instructions for bench assembling Roller tables
R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130539.png
Tools Required
Standard Hex key set
Standard spanner set
Tape measure/Rule
8.2mm HSS drill
Drill
Parts Required
P0001110 x 13
P0000049 x 13
P0001198 x 26
D0015001 x 13
B0001103 x 26
D0015481 x 13
B0001220 x 26
D0015603 x 13
D0015010 x 26
D00150002 x 13
D0015603 x 13
D0015005 x 10
B0001092 x 45
D0015004 x 2
D0015003 x 4
D00155547 x 1
E0001120 x 1
P0000200 x 1
P0000160 x 1
P0001030 x 10Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
13 off
1 Wind regulation screw clockwise until fully in. Do not overtighten, stop when light resistance is felt.
2 Turn regulation screw exactly 2.5 turns anticlockwise to set flow rate
1 Fit 2 off P0001198 fittings to cylinder P0001110
2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut
13 off
Check part D00150001 has been supplied to new specification
Check indicated hole, should measure 8.2mm. If not open up with hand drill
Drawing change requested 06/06/23 to amend from 8mm to 8.2mm
1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
ECR raised 06/06/23
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment
13 off
1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten
2 Fit 2 off B0001103 bushes to D0015006B
13 off
1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers
2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers
Process for bench assembly of roller beds has been amended to aid fitment later on in build process.
Once roller beds are assembled, connection between cylinder and rod end bearing should be disconnected
Please take pictures of this please
5 off to be assembled
1 Mount 2 off D0015005 to prebuild cylinder assemblies as shown
Use M6 x 20 button socket , A form washer and M6 nyloc nuts to fix.
Do not use washer under head of button head screw, on use on on nut side
2 Adjust the 2 off D0015005
1st section pushed against edge of clearance hole in direction shown
2nd section pushed in same direction
3rd Check parallel and adjust to correct
4th check squareness by taking corner measurements and adjusting if required
Once all above is achieved, finalise fasteners
Using same checks and setting as above assemble 1 off roller table with 4 rollers as shown
1 Using same checks and setting as above assemble 2 off roller tables with 4 rollers as shown,
Use the pre built cylinder bracket with m3 tapped holes for 1 off, and add 1 off Sensor E001120 ,1 off Blower P0000200 , 1 off P0000160 flow regulator and 1 off bracket D0015547 as shown. Label as 3759
5 off
Large Roller bed assemblies with two cylinders require pneumatic pipe installation.
Use identification numbers as follows
1571 Home position (up)
1579 Active position (down)
en none 0 Draft
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