R0015288 Bench Assemble Transfer slider units and Cylinder Rails : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 22 décembre 2023 à 09:42

bench assembly details for bench assembly of pneumatic transfer rails

Auteur Gareth Green | Dernière modification 22/12/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

8 heure(s)

bench assembly details for bench assembly of pneumatic transfer rails

Difficulté

Moyen

Durée

8 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Unless otherwise stated
3 Étape 2 - Warning!!
4 Étape 3 - Check D0015573 for rework
5 Étape 4 - Air fittings to cylinders
6 Étape 5 - Attach cylinders
7 Étape 6 - Cut air pipes
8 Étape 7 - Connect Air pipes
9 Étape 8 - Loom pipes
10 Étape 9 - Fit loom support spacer
11 Étape 10 - Assemble and fit concentric journal
12 Étape 11 - Assemble and fit Eccentric journal
13 Étape 12 - Attach to transfer rail
14 Étape 13 - Assemble drive journals concentric
15 Étape 14 - Assemble drive journals eccentric
16 Étape 15 - Attach drive rack
17 Étape 16 - Attach to cylinder rail
18 Commentaires

Introduction

Tools Required

Standard hex key set

Standard spanner set

Parts Required

B0001160 Delrin Dual V Wheel Kit x 48

B0001161 Spacer: Concentric - Delrin Dual V Wheel x 24

B0001162 Spacer: Eccentric - Delrin Dual V Wheel x 24

D0015255 Rack: Mod2 360 Long x 8

D0015551 Rack Mounting Plate x 8

D0015572 Slideway Connection Plate (2018) x 8

D0015573 Transfer Cylinder Bracket x 8

D0015576 Pneumatics Support Spacer x 8

D0015599 Transfer Cylinder Bracket Brace x 8

P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 48

P0001111 Cylinder: Ø25 x 25S Cut Shaft x 48

R0015093 Bench Assemble Transfer Beam x 8

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 570 on all threaded pneumatic connections

Pen mark all bolts when finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Warning!!

....It is vital the correct bolts are used in this assembly M5 x 30 SET bolts must be used, not socket caps

image attached to clarify what a set bolt is

R0015281 Bench Assemble Transfer Sliders Screenshot 2023-10-25 133426.png

Étape 3 - Check D0015573 for rework

8 off Indicated holes should be 6.5mm clearance not M6 tapped

If holes are tapped, rework and drill to 6.5mm

Étape 4 - Air fittings to cylinders

Attach P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread to P0001111 Cylinder: Ø25 x 25S Cut Shaft as shown

48 in total

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-20 141129.png

Étape 5 - Attach cylinders

Attach cylinders to D0015573 Transfer Cylinder Bracket as shown

Air fittings to face directions shown

Étape 6 - Cut air pipes

cut and label the following pipes

8 off 6mm black pipes @ 1050mm labelled as 2349 both ends

8 off 6mm black pipes @ 800mm labelled as 2339 both ends

8 off 6mm black pipes @ 500mm labelled as 2329 both ends

8 off 6mm black pipes @ 500mm labelled as 2319 both ends

8 off 6mm black pipes @ 800mm labelled as 2309 both ends

8 off 6mm black pipes @ 1050mm labelled as 2299 both ends

Étape 7 - Connect Air pipes

Connect air pipes as shown on each cylinder rail

L-R and R-L connections shown . Connect to suit handing of machine

Étape 8 - Loom pipes

Use white cable ties to loom all pipes neatly as shown

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-20 150333.png

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-20 150319.png

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-20 150327.png

Étape 9 - Fit loom support spacer

Fit D0015576 Pneumatics Support Spacer to each assembled rail using M6 x 16 socket caps and A form washer

Étape 10 - Assemble and fit concentric journal

...Ensure Set bolts are used

8 off in total

Fit concentric journal as shown to D0015572 Slideway Connection Plate

Assemble in this order

M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut

Étape 11 - Assemble and fit Eccentric journal

8 off

1 Check that part B0001162 sits flush into hole on mounting plate. It may be required to remove burrs from manufacture to achieve this

2 Attach delrin wheel in this order.

M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut

Do not add final tension to this wheel assembly as adjustment will be required at a later point

Étape 12 - Attach to transfer rail

Combine D0015599 Transfer Cylinder Bracket Brace as shown

Use M6 x 20 socket caps, M6 a form washers and M6 nylocs to fix journal plate to transfer rail

Ensure plate is mounted parallel and at lowest point in slots

Étape 13 - Assemble drive journals concentric

8 off in total

Fit 2 off concentric journals as shown to D0015551 Rack Mounting Plate

Assemble in this order

M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-21 074815.png

Étape 14 - Assemble drive journals eccentric

1 Check that part B0001162 sits flush into hole on mounting plate. It may be required to remove burrs from manufacture to achieve this

2 Attach delrin wheel in this order.

M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut

Do not add final tension to this wheel assembly as adjustment will be required at a later point

Étape 15 - Attach drive rack

Do not apply adhesive to these bolts

Ensure racks have been treated with ZG-90 galv spray

8 off

Attach D0015255 Rack: Mod2 360 Long as shown.

Fix with M6 x 20 socket caps and A form washers

Once Rack is fixed to mounting plate, add 4 off m4 x 20 socket caps as shown

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-21 094816.png

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-21 091611.png

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-21 091634.png

Étape 16 - Attach to cylinder rail

Attach assembly to cylinder rail as shown , using 4 off M6 x 12 socket caps and A Form washers

Ensure bottom of slot adjustment is used as shown

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-21 094838.png

R0015288 Bench Assemble Transfer slider units and Cylinder Rails Screenshot 2023-09-21 094856.png

Commentaires

en none 0 Draft

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 |Description=<translate>bench assembly details for bench assembly of pneumatic transfer rails</translate>
 |Categories=Production
@@ Ligne 39 : / Ligne 41 : @@
 P0001111 Cylinder: Ø25 x 25S Cut Shaft x 48
+R0015093 Bench Assemble Transfer Beam x 8
 <br /></translate>
@@ Ligne 53 : / Ligne 57 : @@
 |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 |Step_Picture_01=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Warning!!</translate>
+|Step_Content=<translate>{{Warning|....It is vital the correct bolts are used in this assembly M5 x 30 SET bolts must be used, not socket caps}}
+image attached to clarify what a set bolt is</translate>
+|Step_Picture_00=R0015281_Bench_Assemble_Transfer_Sliders_Screenshot_2023-10-25_133426.png
 }}
 {{Tuto Step
@@ Ligne 60 : / Ligne 71 : @@
 If holes are tapped, rework and drill to 6.5mm</translate>
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 {{Tuto Step
@@ Ligne 77 : / Ligne 90 : @@
 Air fittings to face directions shown</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Cut air pipes</translate>
+|Step_Content=<translate>cut and label the following pipes
+off 6mm black pipes @ 1050mm labelled as 2349 both ends
+off 6mm black pipes @ 800mm labelled as  2339  both ends
+off 6mm black pipes @ 500mm  labelled as 2329  both ends
+off 6mm black pipes @  500mm  labelled as 2319  both ends
+off 6mm black pipes @  800mm  labelled as 2309  both ends
+off 6mm black pipes @ 1050mm  labelled as 2299  both ends</translate>
+}}
+{{Tuto Step
+|Step_Title=<translate>Connect Air pipes</translate>
+|Step_Content=<translate>Connect air pipes as shown on each cylinder rail
+L-R and R-L connections shown .  Connect to suit handing of machine</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Loom pipes</translate>
+|Step_Content=<translate>Use white cable ties to loom all pipes neatly as shown</translate>
+|Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150333.png
+|Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150319.png
+|Step_Picture_02=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150327.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Fit  loom support spacer</translate>
+|Step_Content=<translate>Fit D0015576 Pneumatics Support Spacer to each assembled rail using M6 x 16 socket caps and A form washer</translate>
+|Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150645.png
+|Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150657.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Assemble and fit concentric journal</translate>
+|Step_Content=<translate>{{Warning|...Ensure Set bolts are used}}
+off in total
+Fit concentric journal as shown to D0015572 Slideway Connection Plate
+Assemble  in this order
+M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Assemble and fit Eccentric journal</translate>
+|Step_Content=<translate>8 off
+Check that part B0001162 sits flush into hole on  mounting plate. It may be required to remove burrs from manufacture to achieve this
+Attach delrin wheel in this order.
+M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut
+Do not add final tension to this wheel assembly as adjustment will be required at a later point</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Attach to transfer rail</translate>
+|Step_Content=<translate>Combine D0015599 Transfer Cylinder Bracket Brace as shown
+Use M6 x 20 socket caps, M6 a form washers and M6 nylocs to fix journal plate to transfer rail
+Ensure plate is mounted parallel and at lowest point in slots</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Assemble drive journals concentric</translate>
+|Step_Content=<translate>8 off in total
+Fit 2 off concentric journals as shown to D0015551 Rack Mounting Plate
+Assemble  in this order
+M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut</translate>
+|Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_075056.png
+|Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_074815.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Assemble drive journals eccentric</translate>
+|Step_Content=<translate>  1 Check that part B0001162 sits flush into hole on  mounting plate. It may be required to remove burrs from manufacture to achieve this
+Attach delrin wheel in this order.
+M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut
+Do not add final tension to this wheel assembly as adjustment will be required at a later point</translate>
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+|Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_075030.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Attach drive rack</translate>
+|Step_Content=<translate>Do not apply adhesive to these bolts
+Ensure racks have been treated with ZG-90 galv spray
+off
+Attach D0015255 Rack: Mod2 360 Long as shown.
+Fix with M6 x 20 socket caps and A form washers
+Once Rack is fixed to mounting plate, add 4 off m4 x 20 socket caps as shown</translate>
+|Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_091621.png
+|Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_094816.png
+|Step_Picture_02=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_091611.png
+|Step_Picture_03=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_091634.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Attach to cylinder rail</translate>
+|Step_Content=<translate>Attach assembly to cylinder rail as shown , using  4 off M6 x 12 socket caps and A Form washers
+Ensure bottom of slot adjustment is used as shown</translate>
+|Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_094838.png
+|Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_094856.png
+|Step_Picture_02=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_094936.png
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+|Step_Picture_03=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_095255.png
 }}
 {{Notes}}
 {{PageLang
+|Language=en
 |SourceLanguage=none
 |IsTranslation=0
-|Language=en
 }}
 {{Tuto Status
 |Complete=Draft
 }}