| [version en cours de rédaction] | [version en cours de rédaction] |
| (7 révisions intermédiaires par le même utilisateur non affichées) | |||
| Ligne 1 : | Ligne 1 : | ||
{{Tuto Details | {{Tuto Details | ||
| − | |Main_Picture=ZX5_Installation_Procedure_2023_Screenshot_2023- | + | |Main_Picture=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_141423.png |
| − | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":- | + | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-24,"top":-15,"width":1059,"height":810,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.6,"scaleY":0.6,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/4c/ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_141423.png","filters":[]}],"height":450.6293706293706,"width":600} |
|Description=<translate>Key Steps for mechanical installation of ZX5</translate> | |Description=<translate>Key Steps for mechanical installation of ZX5</translate> | ||
|Categories=Production | |Categories=Production | ||
| − | |Difficulty= | + | |Difficulty=Very hard |
| − | |Duration= | + | |Duration=4 |
| − | |Duration-type= | + | |Duration-type=day(s) |
}} | }} | ||
{{Introduction | {{Introduction | ||
| Ligne 12 : | Ligne 12 : | ||
| − | Dokit to generate consistency of installation</translate> | + | Dokit to generate consistency of installation |
| + | |||
| + | Quality checks for installation | ||
| + | |||
| + | |||
| + | Manufacturing data supply</translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Information links</translate> | ||
| + | |Step_Content=<translate>In each step if applicable, Manufacturing links have been included to aid the installation progress for correct understanding of assembly process to achieve desired results | ||
| + | |||
| + | |||
| + | Please use the links if any adjustments have to be made on site, as critical measurements and setting details will be provided within the build data | ||
| + | |||
| + | |||
| + | Please ensure any quality/ discrepancies are correctly reported if encountered</translate> | ||
| + | |Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_120851.png | ||
| + | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Module Positioning</translate> | |Step_Title=<translate>Module Positioning</translate> | ||
| Ligne 24 : | Ligne 40 : | ||
Consider handing of machine</translate> | Consider handing of machine</translate> | ||
| + | |Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_112444.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate>Module order of positioning levelling</translate> | + | |Step_Title=<translate>Module order of positioning and levelling</translate> |
|Step_Content=<translate># Saw infeed or Multi head outfeed | |Step_Content=<translate># Saw infeed or Multi head outfeed | ||
# multihead outfeed or saw infeed | # multihead outfeed or saw infeed | ||
| Ligne 37 : | Ligne 54 : | ||
# Extraction | # Extraction | ||
# Guarding</translate> | # Guarding</translate> | ||
| + | |Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_113344.png | ||
| + | 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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Identify correct factory location and set position</translate> | ||
| + | |Step_Content=<translate>Position first frame identified to be first and set parallel to installation area | ||
| + | |||
| + | |||
| + | Take into consideration walkways, access one machine is installed and service connections</translate> | ||
| + | |Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_113939.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Support post installation</translate> | ||
| + | |Step_Content=<translate>It is vital the support arm is utilized at this point to allow correct adjustment of position 1 and 2 support arms | ||
| + | |||
| + | |||
| + | Use the adjustment in the foot to correctly level arms 1 and 2 | ||
| + | |||
| + | |||
| + | [[R0015245 Module C support arm alignment]] | ||
| + | |||
| + | [[R0015273 Module E support arm alignment]]</translate> | ||
| + | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png | ||
| + | |Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_115321.png | ||
| + | |Step_Picture_02=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_115330.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| Ligne 47 : | Ligne 89 : | ||
<br /> | <br /> | ||
| − | # Only level the arms at the positions indicated, as these are the only arms that sit directly above adjustment feet | + | #Only level the arms at the positions indicated, as these are the only arms that sit directly above adjustment feet |
| − | # Level support arms from the indicated face</translate> | + | #Level support arms from the indicated face |
| + | |||
| + | |||
| + | [[R0015245 Module C support arm alignment]] | ||
| + | |||
| + | [[R0015273 Module E support arm alignment]]</translate> | ||
|Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_100021.png | |Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_100021.png | ||
|Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_094838.png | |Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_094838.png | ||
| Ligne 54 : | Ligne 101 : | ||
|Step_Picture_02=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_095240.png | |Step_Picture_02=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_095240.png | ||
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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Check reference points</translate> | ||
| + | |Step_Content=<translate>Once the previous step has been performed, reference brackets should be checked to confirm factory setting has been achieved | ||
| + | |||
| + | |||
| + | The levelling brackets indicated should match the level of the support arms | ||
| + | |||
| + | |||
| + | Discrepancy should be immediately reported | ||
| + | |||
| + | |||
| + | [[R0015244 Frame ancillaries Fitting]]</translate> | ||
| + | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
| + | |Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_114247.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Levelling of multi outfeed or saw infeed X axis</translate> | |Step_Title=<translate>Levelling of multi outfeed or saw infeed X axis</translate> | ||
| − | |Step_Content=<translate>X axis is initially set up using the | + | |Step_Content=<translate>X axis is initially set up using the carriage plate as a register. Once additional units are installed and levelled , this x axis setting will be re checked and adjusted if required |
| + | |||
| + | |||
| + | Please note photo of level is taken from production stage. It is to give reference of the part to be used to to set X axis level. Position level at available point on assembled carriage plate | ||
| + | |||
| + | [[R0015028D ZX5 Hepco Beam Alignment Module C]] | ||
| + | |||
| + | [[R0015028D ZX5 Hepco Beam Alignment Module C part 2]] | ||
| + | |||
| + | [[R0015029D Hepco Beam Alignment]] | ||
| + | |||
| + | [[R0015029D Hepco Beam Alignment Part 2]]</translate> | ||
|Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_100746.png | |Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_100746.png | ||
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|Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_101111.png | |Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_101111.png | ||
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|Step_Picture_02=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_101439.png | |Step_Picture_02=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_101439.png | ||
| − | |Step_Picture_03=ZX5_Installation_Procedure_2023_Screenshot_2023- | + | |Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":800,"height":420,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.75,"scaleY":0.75,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/thumb/c/cd/ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_101439.png/800px-ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_101439.png","filters":[]}],"height":315,"width":600} |
| + | |Step_Picture_03=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_121715.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Position 2nd frame Saw infeed or Multi head outfeed</translate> | |Step_Title=<translate>Position 2nd frame Saw infeed or Multi head outfeed</translate> | ||
| − | |Step_Content=<translate>* Position second frame opposing first one which has been levelled | + | |Step_Content=<translate>*Position second frame opposing first one which has been levelled |
| − | * Use measurement shown to set the frames roughly the correct distance apart | + | *Use measurement shown to set the frames roughly the correct distance apart |
| − | * Move the frame on the x axis to visually line up the support arms on both frame | + | *Move the frame on the x axis to visually line up the support arms on both frame |
| − | * Level second frame using steps for levelling first frame above | + | *Level second frame using steps for levelling first frame above |
| + | |||
| − | <br /></translate> | + | [[R0015291 Install Transfer Beams To Module C and E]]<br /></translate> |
|Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_110419.png | |Step_Picture_00=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_110419.png | ||
|Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_110922.png | |Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-04-21_110922.png | ||
| Ligne 79 : | Ligne 157 : | ||
| − | Adjust 2nd frame up or down on all frame bolts to achieve this</translate> | + | Adjust 2nd frame up or down on all frame bolts to achieve this |
| + | |||
| + | Take care not to effect previous level settings when adjusting height | ||
| + | |||
| + | |||
| + | [https://stuga.dokit.app/w/R0015291%20Install%20Transfer%20Beams%20To%20Module%20C%20and%20E][[R0015291 Install Transfer Beams To Module C and E]]</translate> | ||
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| ||
| + | |Step_Picture_01=ZX5_Installation_Procedure_2023_Screenshot_2023-12-05_114608.png | ||
| + | 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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Add 2 Transfer beams and Parallel set between hepco Rails</translate> | |Step_Title=<translate>Add 2 Transfer beams and Parallel set between hepco Rails</translate> | ||
| − | |Step_Content=<translate>* Attach transfer beams 3 and 9 in there locations | + | |Step_Content=<translate>*Attach transfer beams 3 and 9 in there locations |
| − | * Add fasteners to beams to secure but leave loose enough for adjustment | + | *Add fasteners to beams to secure but leave loose enough for adjustment |
| − | * Measure the distance between the 2 hepco rails at the points shown on diagram 2 . Both indicated measurements should be the same . If not the slot in the transfer beam can be used to allow adjustment of this measurement to correct | + | *Measure the distance between the 2 hepco rails at the points shown on diagram 2 . Both indicated measurements should be the same . If not the slot in the transfer beam can be used to allow adjustment of this measurement to correct . Tolerance -+ 1mm |
| − | * Tighten transfer beam fixings to hold frames in correct position</translate> | + | *Tighten transfer beam fixings to hold frames in correct position |
| + | |||
| + | [[R0015291 Install Transfer Beams To Module C and E]]</translate> | ||
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{{Tuto Step | {{Tuto Step | ||
| Ligne 107 : | Ligne 189 : | ||
2 Second frame can be moved in the directions shown to adjust the corner measurements to make them both the same | 2 Second frame can be moved in the directions shown to adjust the corner measurements to make them both the same | ||
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| + | Tolerance -+ 3mm | ||
| + | [[R0015291 Install Transfer Beams To Module C and E]] | ||
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| Ligne 121 : | Ligne 206 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate> | + | |Step_Title=<translate>Add remaining transfer beams</translate> |
| − | |Step_Content=<translate> | + | |Step_Content=<translate>Add remaining 7 transfer beams to two installed frames and fix in position on support arms |
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| − | + | [[R0015291 Install Transfer Beams To Module C and E]]</translate> | |
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | + | |Step_Title=<translate>Check flatness of transfer beam top faces< | |
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{{Notes}} | {{Notes}} | ||
Version actuelle datée du 13 décembre 2023 à 14:48
Key Steps for mechanical installation of ZX5
Difficulté
Très difficile
Durée
4 jour(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Information links
- 3 Étape 2 - Module Positioning
- 4 Étape 3 - Module order of positioning and levelling
- 5 Étape 4 - Identify correct factory location and set position
- 6 Étape 5 - Support post installation
- 7 Étape 6 - Levelling of multi outfeed or saw infeed Y axis
- 8 Étape 7 - Check reference points
- 9 Étape 8 - Levelling of multi outfeed or saw infeed X axis
- 10 Étape 9 - Position 2nd frame Saw infeed or Multi head outfeed
- 11 Étape 10 - Adjust height of 2nd levelled frame to match first
- 12 Étape 11 - Add 2 Transfer beams and Parallel set between hepco Rails
- 13 Étape 12 - Check and Set squareness of transfer table
- 14 Étape 13 - Add remaining transfer beams
- 15 Étape 14 - Check flatness of transfer beam top faces
- 16 Commentaires
Introduction
Key data for installation of ZX5
Dokit to generate consistency of installation
Quality checks for installation
Étape 1 - Information links
In each step if applicable, Manufacturing links have been included to aid the installation progress for correct understanding of assembly process to achieve desired results
Please use the links if any adjustments have to be made on site, as critical measurements and setting details will be provided within the build data
Please ensure any quality/ discrepancies are correctly reported if encountered
Étape 2 - Module Positioning
Identify if either saw infeed or multi head outfeed is the logical frame to place first .
Consider access to machine when installing 1st frame
Consider handing of machine
Étape 3 - Module order of positioning and levelling
- Saw infeed or Multi head outfeed
- multihead outfeed or saw infeed
- transfer table
- Machining centre
- Machining centre infeed
- Saw module
- Saw outfeed table
- Conveyor
- Extraction
- Guarding
Étape 4 - Identify correct factory location and set position
Position first frame identified to be first and set parallel to installation area
Take into consideration walkways, access one machine is installed and service connections
Étape 5 - Support post installation
It is vital the support arm is utilized at this point to allow correct adjustment of position 1 and 2 support arms
Use the adjustment in the foot to correctly level arms 1 and 2
Étape 6 - Levelling of multi outfeed or saw infeed Y axis
Both frames will be initially levelled in the same way, and then fine tuned once multi head or saw is installed
Y axis levelling
- Only level the arms at the positions indicated, as these are the only arms that sit directly above adjustment feet
- Level support arms from the indicated face
Étape 7 - Check reference points
Once the previous step has been performed, reference brackets should be checked to confirm factory setting has been achieved
The levelling brackets indicated should match the level of the support arms
Discrepancy should be immediately reported
Étape 8 - Levelling of multi outfeed or saw infeed X axis
X axis is initially set up using the carriage plate as a register. Once additional units are installed and levelled , this x axis setting will be re checked and adjusted if required
Please note photo of level is taken from production stage. It is to give reference of the part to be used to to set X axis level. Position level at available point on assembled carriage plate
R0015028D ZX5 Hepco Beam Alignment Module C
R0015028D ZX5 Hepco Beam Alignment Module C part 2
Étape 9 - Position 2nd frame Saw infeed or Multi head outfeed
- Position second frame opposing first one which has been levelled
- Use measurement shown to set the frames roughly the correct distance apart
- Move the frame on the x axis to visually line up the support arms on both frame
- Level second frame using steps for levelling first frame above
Étape 10 - Adjust height of 2nd levelled frame to match first
Points A and B should be level with each other.
Adjust 2nd frame up or down on all frame bolts to achieve this
Take care not to effect previous level settings when adjusting height
Étape 11 - Add 2 Transfer beams and Parallel set between hepco Rails
- Attach transfer beams 3 and 9 in there locations
- Add fasteners to beams to secure but leave loose enough for adjustment
- Measure the distance between the 2 hepco rails at the points shown on diagram 2 . Both indicated measurements should be the same . If not the slot in the transfer beam can be used to allow adjustment of this measurement to correct . Tolerance -+ 1mm
- Tighten transfer beam fixings to hold frames in correct position
Étape 12 - Check and Set squareness of transfer table
It is crucial to set the squareness of the transfer table by adjusting the infeed/ outfeed tables.
1 The squareness can be checked by using a tape rule to make corner measurements at the points indicated
2 Second frame can be moved in the directions shown to adjust the corner measurements to make them both the same
Tolerance -+ 3mm
R0015291 Install Transfer Beams To Module C and E
Étape 13 - Add remaining transfer beams
Add remaining 7 transfer beams to two installed frames and fix in position on support arms
Étape 14 - Check flatness of transfer beam top faces
Once all transfer beams are installed, it is vital to check that the top faces or the transfer beams are all aligned to each other and provide a flat table for correct profile transfer
Use 2 meter straight edge to inspect top faces in relation to each other
Draft
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