R0015334 Fit Centralise Front Table : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 42 : Ligne 42 :
 
All bolts to be pen marked once adhesive applied and correct tension added</translate>
 
All bolts to be pen marked once adhesive applied and correct tension added</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Add  jacking points to frame</translate>
 +
|Step_Content=<translate>Fit 2 off 1/2" x 1" dowels to frame as shown . Ensure dowels are fully seated . Ensure chamfered end of dowel is inserted first
 +
 +
 +
Secure with 2 off M8 x 12 KCP grubscrews</translate>
 +
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_074635.png
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Mount R0000562 Bench assemble centralise top table</translate>
 
|Step_Title=<translate>Mount R0000562 Bench assemble centralise top table</translate>
−
|Step_Content=<translate>Attach R0000562 Bench assemble centralise top table as shown  
+
|Step_Content=<translate>Attach R0000562 Bench assemble centralise top table as shown
  
 +
Use 4 off M8 x 20 socket caps 
  
−
Dry fit fasteners</translate>
+
Fit assembly at highest position in slots 
 +
 
 +
 
 +
Dry fit fasteners, apply medium tension</translate>
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png
 
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-10-23_103902.png
 +
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075856.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Add height adjustment points</translate>
 +
|Step_Content=<translate>Add 4 off M8 x 20 KCP grubscrews to points shown .
 +
 +
 +
Adjust grubscrews to touch dowels</translate>
 +
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075144.png
 +
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075228.png
 +
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Add squareness adjustment points</translate>
 +
|Step_Content=<translate>Fit 4 off M8 x 12 flat bottomed grubscrews to the points shown
 +
 +
 +
Wind grubscrews to touch frame</translate>
 +
|Step_Picture_00=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075631.png
 +
|Step_Picture_01=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075637.png
 +
|Step_Picture_02=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075810.png
 +
|Step_Picture_03=R0015334_Fit_Centralise_Front_Table_Screenshot_2023-12-12_075903.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 56 : Ligne 91 :
  
  
−
Adjust using M8 jacking grubscrews to set position  
+
Use M8 squareness adjusting  grubscrews to set position  
  
  

Version du 12 décembre 2023 à 09:01

Fitting and setting details for Sy assembly and centralise top table

Auteur avatarGareth Green | Dernière modification 2/04/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
2 heure(s)

Fitting and setting details for Sy assembly and centralise top table

Difficulté
Difficile
Durée
2 heure(s)

Introduction

Tools Required


Standard hex keyset

1 meter straight edge

Large parallels

150mm engineers square

Engineers level 300mm


Parts Required


H0004543 Gap cover saw finger guard

R0000562 Bench assemble centralise top table

R0015037 Bench assemble SY Assembly

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Add jacking points to frame

Fit 2 off 1/2" x 1" dowels to frame as shown . Ensure dowels are fully seated . Ensure chamfered end of dowel is inserted first


Secure with 2 off M8 x 12 KCP grubscrews



Étape 3 - Mount R0000562 Bench assemble centralise top table

Attach R0000562 Bench assemble centralise top table as shown

Use 4 off M8 x 20 socket caps

Fit assembly at highest position in slots


Dry fit fasteners, apply medium tension

R0015334 Fit Centralise Front Table Screenshot 2023-10-23 103902.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075856.png


Étape 4 - Add height adjustment points

Add 4 off M8 x 20 KCP grubscrews to points shown .


Adjust grubscrews to touch dowels

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075144.png


Étape 5 - Add squareness adjustment points

Fit 4 off M8 x 12 flat bottomed grubscrews to the points shown


Wind grubscrews to touch frame

R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075631.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075637.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075810.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-12 075903.png

Étape 6 - Adjust position

Set initial position of assembly using engineers level on the indicated axis


Use M8 squareness adjusting grubscrews to set position


Set positions level



Étape 7 - Fit finger Guard

Fit H0004543 Gap cover saw finger guard to assembly


finalise fasteners



Étape 8 - Mount R0015037 Bench assemble SY Assembly

Mount R0015037 Bench assemble SY Assembly


Dry fit fasteners

R0015334 Fit Centralise Front Table Screenshot 2023-10-23 103332.png



Étape 9 - Adjust square

Use engineers square to check squareness of front rollers to infeed and outfeed cut tables


Use adjusting grubscrews to set square accurately



Étape 10 - Adjust Height of Sy assembly

Set height of Sy assembly to cut tables using jacking grubscrews


Set to gap of 1.5mm -+ 0.5mm



Étape 11 - Quality check

Check once height is adjusted, that Z block operation does not foul cut tables


To do this move both z blocks by hand to active and home position and check contact is not made with the cut tables

R0008013 Clacker assembly quality.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-05 083751.png
R0015334 Fit Centralise Front Table Screenshot 2023-12-05 083757.png


Étape 12 - Set Parallel to backfences

Use 1 meter straight edge and additional 2 off large parallels against back roller fence


Add offset shim of 0.002"/0.05mm to driven side


Set front rollers to touch, using M6 socket caps and counter bore clearance to adjust


Report if unable to achieve parallel from this movement



Étape 13 - Recheck Settings

Recheck all settings once final adjustment has been made


Roller squareness to cut tables


Roller height to cut tables


Parallel to back fences

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 14 - Finalise Fasteners

Individually remove and apply adhesive to fasteners and apply final tension

R0015334 Fit Centralise Front Table Screenshot 2023-10-23 105545.png



Étape 15 - Recheck settings

Recheck all settings once final adjustment has been made

Roller squareness to cut tables

Roller height to cut tables

Parallel to back fences

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 16 - Check adjustment grubscrews

Check that no adjustment grubscrews are loose.


Any grubscrews that are not required should still have adhesive applied and lightly tensioned to set in position

R0015334 Fit Centralise Front Table Screenshot 2023-10-23 105819.png



Commentaires

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