R0015263 Mount drive motor for load shaft : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 11 décembre 2023 à 12:34

instructions to mount loading arms drive shaft motor

Auteur Gareth Green | Dernière modification 11/12/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

1 heure(s)

instructions to mount loading arms drive shaft motor

Difficulté

Moyen

Durée

1 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Unless otherwise stated
3 Étape 2 - Assemble Motor
4 Étape 3 - Attach motor mount
5 Étape 4 - Torque convertor clutch Quality checks
6 Étape 5 - Attach torque converter
7 Étape 6 - Attach motor
8 Étape 7 - Adjustment
9 Étape 8 - Fit duplex chain
10 Étape 9 - Lock off Drive shafts
11 Commentaires

Introduction

Tools Required

Standard Hex key set

Standard Spanner set

Long nose pliers

Parts Required

B0000041 Feather Key 5 x 5 x 18 Long x 1

B0000142 Feather key 5 x 5 x 25 long

B0000240 Geared Motor 0.18kW 18RPM Motovario x1

B0001100 Feather Key 8 x 7 x 30 Long x2

D0006714 Index Torque Limiter (B0189 / B0190) x1

D0015460 Infeed Motor Shaft (2018) x1

D0015461 Infeed Motor Mount x1

D0015462 Infeed Motor Platex1

F0000618 m10 x 70 set bolt

Étape 1 - Unless otherwise stated

Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Assemble Motor

1 Fit2 off B0001100 keys to D0015460 shaft and fit and orientate as shown. Use 24mm external circlips to captivate shaft front and back

2 Attach D0015462 infeed motor plate using M8 x 20 socket caps 4 off and M8 A form washers. Orientate as shown

3 Fit B0000041 key to shaft. Separate torque converter D6714 by removing duplex chain and attach Fixed side of torque converter as shown. Captivate with15mm external Circlip

Étape 3 - Attach motor mount

Attach Infeed motor mount to frame using F0000618 M10 x 70 set bolts and A form washers

Ensure mount plate is mounted square to blue channel

Do not apply final tension as this will require adjusting

R0015263 Mount drive motor for load shaft Screenshot 2023-07-04 192847.png

Étape 4 - Torque convertor clutch Quality checks

1 Inner spacer must pass though drive sprocket by hand , vital for correct clutch operation

2 Correct assembly order of components

1 Lock nut

2 Locking washer

3 Spring washers 3 off

4 Pressure plate

5 Friction plates 2 off 1 either side of drive sprocket

6 Drive sprocket

7 Inner spacer

8 Clutch body

9 Fixed clutch body

10 Duplex chain and duplex chain joiner

Étape 5 - Attach torque converter

Fit B0000142 Key to drive shaft and position torque convertor

Do not tension grubscrew at this point

Étape 6 - Attach motor

Attach motor assembly using M10 x 30 cap heads and A form washers

Étape 7 - Adjustment

Adjust mounting parts to achieve the following

1 2 parts of torque converter line up and are parallel to each other

2 Shaft is in correct position (direction shown ) to allow correct fitment of torque converter

3 Finalise fasteners including torque converter grubscrew

Étape 8 - Fit duplex chain

Fit duplex chain to mounted parts of torque converter

Ensure all parts are fitted including centre section

R0015263 Mount drive motor for load shaft Screenshot 2023-07-05 080903.png

Étape 9 - Lock off Drive shafts

Apply adhesive and lock off all grubscrews in spherical bearings in all positions (9 off bearings )

Commentaires

en none 0 Draft

@@ Ligne 35 : / Ligne 35 : @@
 D0015461 Infeed Motor Mount  x1
-D0015462 Infeed Motor Platex1</translate>
+D0015462 Infeed Motor Platex1
+F0000618 m10 x 70 set bolt</translate>
 }}
 {{Materials}}
@@ Ligne 50 : / Ligne 52 : @@
 {{Tuto Step
 |Step_Title=<translate>Assemble Motor</translate>
-|Step_Content=<translate>1  Fit2 off B0001100 keys to D0015460 shaft and  fit and orientate as shown.  Use 24mm external circlips to captivate shaft
+|Step_Content=<translate>1  Fit2 off B0001100 keys to D0015460 shaft and  fit and orientate as shown.  Use 24mm external circlips to captivate shaft front and back
   Attach D0015462 infeed motor plate using M8 x 20 socket caps 4 off and M8 A form washers. Orientate as shown
@@ Ligne 56 : / Ligne 58 : @@
    Fit B0000041 key to shaft. Separate torque converter D6714 by removing duplex chain and  attach Fixed side of torque converter as shown. Captivate with15mm external Circlip</translate>
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 {{Tuto Step
 |Step_Title=<translate>Attach motor mount</translate>
-|Step_Content=<translate>Attach Infeed motor mount to frame using M10 x 70 set bolts and A form washers
+|Step_Content=<translate>Attach Infeed motor mount to frame using F0000618 M10 x 70 set bolts and A form washers
@@ Ligne 72 : / Ligne 76 : @@
 Do not apply final tension as this will require adjusting</translate>
 |Step_Picture_00=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-04_192847.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Torque convertor clutch Quality checks</translate>
+|Step_Content=<translate>1   Inner spacer must pass though drive sprocket by hand , vital for correct clutch operation
+  Correct assembly order of components
+Lock nut
+Locking washer
+Spring washers 3 off
+Pressure plate
+Friction plates 2 off 1 either side of drive sprocket
+Drive sprocket
+Inner spacer
+Clutch body
+Fixed clutch body
+Duplex chain and duplex chain joiner</translate>
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 {{Tuto Step
 |Step_Title=<translate>Attach torque converter</translate>
-|Step_Content=<translate>Fit B0000142 Key to drive shaft and position torque convertor</translate>
+|Step_Content=<translate>Fit B0000142 Key to drive shaft and position torque convertor
+Do not tension grubscrew at this point</translate>
 |Step_Picture_00=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-04_193515.png
 }}
@@ Ligne 94 : / Ligne 134 : @@
-Finalise fasteners
+Finalise fasteners including torque converter grubscrew
 <br /></translate>
@@ Ligne 104 : / Ligne 144 : @@
 {{Tuto Step
 |Step_Title=<translate>Fit duplex chain</translate>
-|Step_Content=<translate>Fit duplex chain to mounted parts of torque converter</translate>
+|Step_Content=<translate>Fit duplex chain to mounted parts of torque converter
+Ensure all parts are fitted including centre section</translate>
 |Step_Picture_00=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-07-05_080903.png
+|Step_Picture_01=R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-11-09_123408.png
+|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":316,"height":444,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.9,"scaleY":1.9,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e6/R0015263_Mount_drive_motor_for_load_shaft_Screenshot_2023-11-09_123408.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":316.48,"top":351.53,"width":131.77,"height":131.77,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":65.88658163747665,"ry":65.88658163747665},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":317.01,"top":642.21,"width":63.37,"height":127.46,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":3.18,"scaleY":3.18,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Ensure centre section is fitted ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":843,"width":600}
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 {{Tuto Step