R0015287 Bench Assemble Shafts, Bearings and Pinions : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Page créée avec « {{Tuto Details |Description=<translate>Instructions to prepare parts for fitting to main frame</translate> |Categories=Production |Difficulty=Medium |Duration=3 |Duration-... »)
 
 
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{{Tuto Details
 
{{Tuto Details
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|Description=<translate>Instructions to prepare parts for fitting to main frame</translate>
 
|Description=<translate>Instructions to prepare parts for fitting to main frame</translate>
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
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|Duration=3
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|Duration=1
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
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{{Introduction
 
{{Introduction
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|Introduction=<translate></translate>
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|Introduction=<translate>'''<u>Tools Required</u>'''
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 +
 
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Compressed air line
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 +
180 grit emery tape
 +
 
 +
Fe10 solvent
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 +
Cleaning cloth
 +
 
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Standard Hex key set
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 +
Standard spanner set
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 +
Grease gun
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 +
 
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'''<u>Parts Required</u>'''
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D0015556 x 1
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D0015555 x 1
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B0001094 x 9
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B0000228 x 9</translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Quality check</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>That that indicated 2 of M6 tapped holes are taped through
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To check wind M6 grubscrew through hole and make sure it exits the other side
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9 off to check</translate>
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|Step_Picture_00=R0015287_Bench_Assemble_Shafts__Bearings_and_Pinions_Screenshot_2023-12-11_075546.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Clean shafts</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>Ensure shafts D0015556  and D0015555  are clean before trial fitting .
 +
 
 +
1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present
 +
 
 +
2 Use compressed air to clean debris from all keyways on shafts .
 +
 
 +
3 Use Fe10 solvent to remove contaminants on
 +
 
 +
shafts</translate>
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|Step_Picture_00=R0015287_Bench_Assemble_Shafts__Bearings_and_Pinions_Screenshot_2023-11-16_152247.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Clean and prepare bearings</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>Ensure bearings B0000228 9 off are clean before trial fitting
 +
 
 +
1 Check for any internal burrs especially around grubscrew point .
 +
 
 +
If present remove with emery tape 180 grit
 +
 
 +
2 Use compressed air to remove and debris
 +
 
 +
3 Use Fe10 solvent to remove any contamination</translate>
 +
|Step_Picture_00=R0015287_Bench_Assemble_Shafts__Bearings_and_Pinions_Screenshot_2023-11-16_152348.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
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|Step_Title=<translate>Clean and prepare Pinions</translate>
−
|Step_Content=<translate></translate>
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|Step_Content=<translate>Ensure B0001094 Pinions 9  off are clean before trial fitting
 +
 
 +
1 Check for any internal burrs especially around grubscrew point .
 +
 
 +
If present remove with emery tape 180 grit
 +
 
 +
2 Use compressed air to remove and debris
 +
 
 +
3 Use Fe10 solvent to remove any contamination</translate>
 +
|Step_Picture_00=R0015287_Bench_Assemble_Shafts__Bearings_and_Pinions_Screenshot_2023-11-16_152407.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Check fitment of prepared parts.</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>Check the following
 +
 
 +
1 Every B0000228 bearing passes freely over each shaft
 +
 
 +
2 Every B0001094 pinion passes freely over each shaft
 +
 
 +
If tight spots are found, these steps should be followed
 +
 
 +
* If all pinions/bearings pass freely on a shaft but one is tight, polish out individual pinion to achieve correct fitment
 +
* If all pinions ( Or most off) are tight , polish main shaft down with emery tape 180 to remove high spot
 +
{{Warning|...When performing any adjustments using emery tape., parts must be thoroughly cleaned before trial fitting again as grit residue can caused components to bind together on assembly}}<br /></translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Fit grease points</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>1 Attach supplied grease points and covers to B0000228 bearings (18 off)
−
}}
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−
{{Tuto Step
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2 Use grease gun to grease bearings to aid assembly</translate>
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|Step_Content=<translate></translate>
 
−
}}
 
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{{Notes}}
 
{{Notes}}
 
{{PageLang
 
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|Language=en
 
|SourceLanguage=none
 
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|IsTranslation=0
 
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|Language=en
 
 
}}
 
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{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
}}
 
}}

Version actuelle datée du 11 décembre 2023 à 10:00

Instructions to prepare parts for fitting to main frame

Auteur avatarGareth Green | Dernière modification 11/12/2023 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
1 heure(s)

Instructions to prepare parts for fitting to main frame

Difficulté
Moyen
Durée
1 heure(s)

Introduction

Tools Required


Compressed air line

180 grit emery tape

Fe10 solvent

Cleaning cloth

Standard Hex key set

Standard spanner set

Grease gun


Parts Required


D0015556 x 1

D0015555 x 1

B0001094 x 9

B0000228 x 9

Étape 1 - Quality check

That that indicated 2 of M6 tapped holes are taped through


To check wind M6 grubscrew through hole and make sure it exits the other side


9 off to check



Étape 2 - Clean shafts

Ensure shafts D0015556 and D0015555 are clean before trial fitting .

1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present

2 Use compressed air to clean debris from all keyways on shafts .

3 Use Fe10 solvent to remove contaminants on

shafts

R0015287 Bench Assemble Shafts Bearings and Pinions Screenshot 2023-11-16 152247.png



Étape 3 - Clean and prepare bearings

Ensure bearings B0000228 9 off are clean before trial fitting

1 Check for any internal burrs especially around grubscrew point .

If present remove with emery tape 180 grit

2 Use compressed air to remove and debris

3 Use Fe10 solvent to remove any contamination

R0015287 Bench Assemble Shafts Bearings and Pinions Screenshot 2023-11-16 152348.png



Étape 4 - Clean and prepare Pinions

Ensure B0001094 Pinions 9 off are clean before trial fitting

1 Check for any internal burrs especially around grubscrew point .

If present remove with emery tape 180 grit

2 Use compressed air to remove and debris

3 Use Fe10 solvent to remove any contamination

R0015287 Bench Assemble Shafts Bearings and Pinions Screenshot 2023-11-16 152407.png



Étape 5 - Check fitment of prepared parts.

Check the following

1 Every B0000228 bearing passes freely over each shaft

2 Every B0001094 pinion passes freely over each shaft

If tight spots are found, these steps should be followed

  • If all pinions/bearings pass freely on a shaft but one is tight, polish out individual pinion to achieve correct fitment
  • If all pinions ( Or most off) are tight , polish main shaft down with emery tape 180 to remove high spot
...When performing any adjustments using emery tape., parts must be thoroughly cleaned before trial fitting again as grit residue can caused components to bind together on assembly

Étape 6 - Fit grease points

1 Attach supplied grease points and covers to B0000228 bearings (18 off)

2 Use grease gun to grease bearings to aid assembly

Commentaires

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