[version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Description=<translate>Bench assembly instructions for drive components</translate> |Categories=Production |Difficulty=Medium |Duration=2 |Duration-type=ho... ») |
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{{Tuto Details | {{Tuto Details | ||
+ | |Main_Picture=R0015094_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-06-12_094818.png | ||
+ | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-16,"top":-1,"width":1081,"height":772,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.59,"scaleY":0.59,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/2/2b/R0015094_Bench_Assemble_shafts_Bearings_and_Pinions_Screenshot_2023-06-12_094818.png","filters":[]}],"height":450.1664816870144,"width":600} | ||
|Description=<translate>Bench assembly instructions for drive components</translate> | |Description=<translate>Bench assembly instructions for drive components</translate> | ||
|Categories=Production | |Categories=Production | ||
Ligne 7 : | Ligne 9 : | ||
}} | }} | ||
{{Introduction | {{Introduction | ||
− | |Introduction=<translate></translate> | + | |Introduction=<translate>'''<u>Tools Required</u>''' |
+ | |||
+ | |||
+ | Compressed air line | ||
+ | |||
+ | 180 grit emery tape | ||
+ | |||
+ | Fe10 solvent | ||
+ | |||
+ | Cleaning cloth | ||
+ | |||
+ | Standard Hex key set | ||
+ | |||
+ | Standard spanner set | ||
+ | |||
+ | Grease gun | ||
+ | |||
+ | |||
+ | |||
+ | |||
+ | '''<u>Parts Required</u>''' | ||
+ | |||
+ | |||
+ | D0015556B x 2 | ||
+ | |||
+ | D0015555Bx 2 | ||
+ | |||
+ | B0001094 x 17 | ||
+ | |||
+ | B0000228 x 18 | ||
+ | |||
+ | <br /></translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Quality check</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Check that 2 off M6 tapped holes in all B0001094 pinions are tapped thru. Check by winding grubscrew though each hole and make sure it travels all the way through |
+ | |||
+ | |||
+ | 9 off</translate> | ||
+ | |Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-12-11_075546.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Clean shafts</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Ensure shafts D0015556 2 off and D0015555 2 off are clean before trial fitting . |
+ | |||
+ | |||
+ | 1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present | ||
+ | |||
+ | 2 Use compressed air to clean debris from all keyways on shafts . | ||
+ | |||
+ | 3 Use Fe10 solvent to remove contaminants on | ||
+ | |||
+ | shafts</translate> | ||
+ | |Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143739.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Clean and prepare bearings</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Ensure bearings B0000228 18 off are clean before trial fitting |
+ | |||
+ | |||
+ | 1 Check for any internal burrs especially around grubscrew point . | ||
+ | |||
+ | If present remove with emery tape 180 grit | ||
+ | |||
+ | 2 Use compressed air to remove and debris | ||
+ | |||
+ | 3 Use Fe10 solvent to remove any contamination</translate> | ||
+ | |Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143801.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Clean and prepare Pinions</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Ensure B0001094 Pinions 17 off are clean before trial fitting |
+ | |||
+ | |||
+ | 1 Check for any internal burrs especially around grubscrew point . | ||
+ | |||
+ | If present remove with emery tape 180 grit | ||
+ | |||
+ | 2 Use compressed air to remove and debris | ||
+ | |||
+ | 3 Use Fe10 solvent to remove any contamination</translate> | ||
+ | |Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143825.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Check fitment of prepared parts.</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Check the following |
+ | |||
+ | |||
+ | 1 Every B0000228 bearing passes freely over each shaft | ||
+ | |||
+ | |||
+ | 2 Every B0001094 pinion passes freely over each shaft | ||
+ | |||
+ | |||
+ | If tight spots are found, these steps should be followed | ||
+ | |||
+ | <br /> | ||
+ | |||
+ | * If all pinions/bearings pass freely on a shaft but one is tight, polish out individual pinion to achieve correct fitment | ||
+ | * If all pinions ( Or most off) are tight , polish main shaft down with emery tape 180 to remove high spot | ||
+ | {{Warning|...When performing any adjustments using emery tape., parts must be thoroughly cleaned before trial fitting again as grit residue can caused components to bind together on assembly}}</translate> | ||
+ | |Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143848.png | ||
+ | |Step_Picture_01=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143913.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Fit grease points</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>1 Attach supplied grease points and covers to B0000228 bearings (18 off) |
− | + | ||
− | + | 2 Use grease gun to grease bearings to aid assembly</translate> | |
− | + | |Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143938.png | |
− | | | + | |Step_Picture_01=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143959.png |
− | |||
− | |||
− | | | ||
− | |||
− | |||
− | |||
− | |||
− | |||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
− | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} |
Bench assembly instructions for drive components
Auteur Gareth Green | Dernière modification 11/12/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Bench assembly instructions for drive components
R0015094_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-06-12_094818.png
Tools Required
Compressed air line
180 grit emery tape
Fe10 solvent
Cleaning cloth
Standard Hex key set
Standard spanner set
Grease gun
Parts Required
D0015556B x 2
D0015555Bx 2
B0001094 x 17
B0000228 x 18
Check that 2 off M6 tapped holes in all B0001094 pinions are tapped thru. Check by winding grubscrew though each hole and make sure it travels all the way through
9 off
Ensure shafts D0015556 2 off and D0015555 2 off are clean before trial fitting .
1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present
2 Use compressed air to clean debris from all keyways on shafts .
3 Use Fe10 solvent to remove contaminants on
shafts
Ensure bearings B0000228 18 off are clean before trial fitting
1 Check for any internal burrs especially around grubscrew point .
If present remove with emery tape 180 grit
2 Use compressed air to remove and debris
3 Use Fe10 solvent to remove any contamination
Ensure B0001094 Pinions 17 off are clean before trial fitting
1 Check for any internal burrs especially around grubscrew point .
If present remove with emery tape 180 grit
2 Use compressed air to remove and debris
3 Use Fe10 solvent to remove any contamination
Check the following
1 Every B0000228 bearing passes freely over each shaft
2 Every B0001094 pinion passes freely over each shaft
If tight spots are found, these steps should be followed
1 Attach supplied grease points and covers to B0000228 bearings (18 off)
2 Use grease gun to grease bearings to aid assembly
en none 0 Draft
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