| [version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Description=<translate>Instructions to bench assemble drive assembly</translate> |Categories=Production |Difficulty=Medium |Duration=1 |Duration-type=hour(... ») |
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| (4 révisions intermédiaires par le même utilisateur non affichées) | |||
| Ligne 1 : | Ligne 1 : | ||
{{Tuto Details | {{Tuto Details | ||
| + | |Main_Picture=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_101243.png | ||
| + | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":18,"top":-52,"width":777,"height":736,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.72,"scaleY":0.72,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/4f/R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_101243.png","filters":[]}],"height":450,"width":600} | ||
|Description=<translate>Instructions to bench assemble drive assembly</translate> | |Description=<translate>Instructions to bench assemble drive assembly</translate> | ||
|Categories=Production | |Categories=Production | ||
| Ligne 7 : | Ligne 9 : | ||
}} | }} | ||
{{Introduction | {{Introduction | ||
| − | |Introduction=<translate></translate> | + | |Introduction=<translate>'''<u>Tools Required</u>''' |
| + | |||
| + | |||
| + | External circlip pliers | ||
| + | |||
| + | Internal circlip pliers | ||
| + | |||
| + | Standard hex key set | ||
| + | |||
| + | Standard spanner set | ||
| + | |||
| + | |||
| + | '''<u>Parts Required</u>''' | ||
| + | |||
| + | |||
| + | H0007576 x 1 | ||
| + | |||
| + | B0000139 x 1 | ||
| + | |||
| + | D0007577 x 1 | ||
| + | |||
| + | D0015626 x 1 | ||
| + | |||
| + | D0015561 x 1 | ||
| + | |||
| + | D0015562 x 1 | ||
| + | |||
| + | B0001167 x 1 | ||
| + | |||
| + | D0015024 x 1 | ||
| + | |||
| + | B0001100 x 3 | ||
| + | |||
| + | B0001166 x 1 | ||
| + | |||
| + | B0000229 x 1 | ||
| + | |||
| + | D0015610 x 2</translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
{{EPI}} | {{EPI}} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Unless otherwise stated</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Use Loctite 243 on all fasteners |
| + | |||
| + | Use Loctite 572 on all pneumatic threaded connections | ||
| + | |||
| + | Pen mark all bolts to show finalised</translate> | ||
| + | |Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-05_085445.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Assemble chain tensioner</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 off |
| + | |||
| + | 1 Press bearing B0000139 into sprocket H0007576. | ||
| + | |||
| + | If fit is loose, use FE10 solvent to degrease parts and apply bearing fit to fix. | ||
| + | |||
| + | If fit is tight, inspect parts to Drawing to confirm correct sizes | ||
| + | |||
| + | 2 Press D0007577 into sprocket and follow above for correct fitment . | ||
| + | |||
| + | 3 Captivate with 20mm external circlip</translate> | ||
| + | |Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104024.png | ||
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| + | |Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104432.png | ||
| + | |Step_Picture_02=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104450.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Attach to mounting plate</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 off |
| + | |||
| + | Attach sprocket assembly to D0015626 Using M8 Socket cap (length Required)</translate> | ||
| + | |Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104618.png | ||
| + | |Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104835.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Attach Base</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 off |
| + | |||
| + | 1 Attach D0015561 to D0015562 as shown using 3 off M8 socket caps (size required) | ||
| + | |||
| + | 2 Mount assembled sprocket plate using M6 x 30 socket caps and heavy F0000247 M6 washers</translate> | ||
| + | |Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_105706.png | ||
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| + | |Step_Picture_02=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_115649.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Check motor assembly configuration</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Check motor has been supplied in the shown configuration. |
| + | |||
| + | Gearbox may need rotating on supplied motor assembly to match orientation shown. | ||
| + | |||
| + | Motor terminal box position is vital</translate> | ||
| + | |Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_110047.png | ||
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Fit Drive shaft</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 off |
| + | |||
| + | 1 Insert 3 off B0001100 key into driveshaft | ||
| + | |||
| + | 2 Insert driveshaft D0015024 as shown and captivate either side with external circlip (size required)</translate> | ||
| + | |Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_112225.png | ||
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{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Quality check</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>It is vital that the alignment bush can pass through the drive sprocket by hand</translate> |
| + | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
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{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Check Configuration of clutch</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Check B0000229 has been assembled in the correct order |
| + | |||
| + | 1 C Spanner pressure nut | ||
| + | |||
| + | 2 Locking washer | ||
| + | |||
| + | 3 Spring washer 3 off | ||
| + | |||
| + | 4 Spreader plate | ||
| + | |||
| + | 5 Friction washer | ||
| + | |||
| + | 6 Centralise boss | ||
| + | |||
| + | 7 Drive sprocket | ||
| + | |||
| + | 8 Main Flange</translate> | ||
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| ||
| + | |Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_115717.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Fit clutch to motor</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 off |
| + | |||
| + | Mount clutch assembly as shown and captivate with 25mm external circlip | ||
| + | |||
| + | ECR raised 12/06/23 to address problem of grubscrew lock off missing key fitted. | ||
| + | |||
| + | Until corrected , use M6 x 10 kcp grubscrew to lock on to shaft</translate> | ||
| + | |Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_112007.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Mount motor to base</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>2 off |
| + | |||
| + | Attach motor to base as shown | ||
| + | |||
| + | Use M8 hex set bolts , A form washers and M8 nyloc nuts to secure 4 off mounting points | ||
| + | |||
| + | (Bolt Length required) | ||
| + | |||
| + | <br />{{Warning|Ensure fasteners are long enough to pass through nyloc section of nut}}<br /></translate> | ||
| + | |Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_113532.png | ||
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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Attach clamps</translate> | ||
| + | |Step_Content=<translate>2 off per assembly | ||
| + | |||
| + | 1 off assembly | ||
| + | |||
| + | Use M12 x 100 hex set bolts (check size) and A form washers to attach 2 off clamp plates D0015610 to assembly as shown | ||
| + | |||
| + | <br />{{Info|......Do not apply adhesive to these as they will be removed for installation later on}}<br /></translate> | ||
| + | |Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_114554.png | ||
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| + | |Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_114732.png | ||
| + | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":215,"height":198,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.79,"scaleY":2.79,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ee/R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_114732.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":453.65,"top":279.67,"width":172.55,"height":75.03,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.44,"scaleY":1.44,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"This image shows clamps fitted when installed ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":553,"width":600} | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
| + | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
| − | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} | ||
Version actuelle datée du 8 décembre 2023 à 11:17
Instructions to bench assemble drive assembly
Difficulté
Moyen
Durée
1 heure(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Unless otherwise stated
- 3 Étape 2 - Assemble chain tensioner
- 4 Étape 3 - Attach to mounting plate
- 5 Étape 4 - Attach Base
- 6 Étape 5 - Check motor assembly configuration
- 7 Étape 6 - Fit Drive shaft
- 8 Étape 7 - Quality check
- 9 Étape 8 - Check Configuration of clutch
- 10 Étape 9 - Fit clutch to motor
- 11 Étape 10 - Mount motor to base
- 12 Étape 11 - Attach clamps
- 13 Commentaires
Introduction
Tools Required
External circlip pliers
Internal circlip pliers
Standard hex key set
Standard spanner set
Parts Required
H0007576 x 1
B0000139 x 1
D0007577 x 1
D0015626 x 1
D0015561 x 1
D0015562 x 1
B0001167 x 1
D0015024 x 1
B0001100 x 3
B0001166 x 1
B0000229 x 1
D0015610 x 2Étape 1 - Unless otherwise stated
Use Loctite 243 on all fasteners
Use Loctite 572 on all pneumatic threaded connections
Pen mark all bolts to show finalised
Étape 2 - Assemble chain tensioner
1 off
1 Press bearing B0000139 into sprocket H0007576.
If fit is loose, use FE10 solvent to degrease parts and apply bearing fit to fix.
If fit is tight, inspect parts to Drawing to confirm correct sizes
2 Press D0007577 into sprocket and follow above for correct fitment .
3 Captivate with 20mm external circlip
Étape 3 - Attach to mounting plate
1 off
Attach sprocket assembly to D0015626 Using M8 Socket cap (length Required)
Étape 4 - Attach Base
1 off
1 Attach D0015561 to D0015562 as shown using 3 off M8 socket caps (size required)
2 Mount assembled sprocket plate using M6 x 30 socket caps and heavy F0000247 M6 washers
Étape 5 - Check motor assembly configuration
Check motor has been supplied in the shown configuration.
Gearbox may need rotating on supplied motor assembly to match orientation shown.
Motor terminal box position is vital
Étape 6 - Fit Drive shaft
1 off
1 Insert 3 off B0001100 key into driveshaft
2 Insert driveshaft D0015024 as shown and captivate either side with external circlip (size required)
Étape 7 - Quality check
It is vital that the alignment bush can pass through the drive sprocket by hand
Étape 8 - Check Configuration of clutch
Check B0000229 has been assembled in the correct order
1 C Spanner pressure nut
2 Locking washer
3 Spring washer 3 off
4 Spreader plate
5 Friction washer
6 Centralise boss
7 Drive sprocket
8 Main Flange
Étape 9 - Fit clutch to motor
1 off
Mount clutch assembly as shown and captivate with 25mm external circlip
ECR raised 12/06/23 to address problem of grubscrew lock off missing key fitted.
Until corrected , use M6 x 10 kcp grubscrew to lock on to shaft
Étape 10 - Mount motor to base
2 off
Attach motor to base as shown
Use M8 hex set bolts , A form washers and M8 nyloc nuts to secure 4 off mounting points
(Bolt Length required)
Étape 11 - Attach clamps
2 off per assembly
1 off assembly
Use M12 x 100 hex set bolts (check size) and A form washers to attach 2 off clamp plates D0015610 to assembly as shown
Draft
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