R0000738 Pneumatic Installation

Pneumatic installation details for ZX5 module B

Difficulté

Hard Difficile

Durée

8 hour(s) heure(s)

R0000738_Pneumatic_Installation_Screenshot_2023-11-01_113948.png

Introduction

Tools Required

Pipe cutters

Pipe identification numbers

Parts Required

D0015703 Air Gun Bracket x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000046 Fitting: 'Y' Adaptor 6mm x 4

P0000053 6mm T (P16) x 2

P0000075 Parallel Y Connector 8mm x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 3

P0000160 Fitting: Flow Controller In Line 6mm x 4

P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6

P0000401 6mm inline non return valve x 2

P0000470 Valve: 5/2 PnPnu 1/8BSP x 1

P0000513 Ball valve with QS connector x 1

P0000551 6mm inline Quick Exhaust Fitting x 6

P0001106 Plug in reducer 12mm to 8mm x 7

P0001107 12mm Y connector x 8

R0015114 Bench Assemble Valve banks and Regulators

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

Étape 2 - Y269 Ring blow output

pipe id 2699

Connect to port 4 on valve bank

Blank port 2

Runs through energy chain to ring

Connect to Inline flow reg on tool sensor assembly

Étape 3 - Y270 Clamp hold

Pipe id 2701

Connect to port 2 on valve bank

Through trunking

Connect to Nose of clamp hold cylinder

Pipe id 2709

Connect to port 4 on valve bank

Through trunking

Connect to base of cylinder

Étape 4 - Y350 Clamp infeed top

Pipe id 3501

Connect to port 2 on valvebank

Through trunking

Connect to swarf chute bulkhead

Connect bulkhead to nose of cylinder

Pipe id 3509

Connect to port 4 of valvebank

Through trunking

Connect to IN port of Y350 regulator

Pipe ID 3502

Connect to OUT port on Y350 regulator

Connect to swarf chute bulkhead

Connect bulkhead to base of cylinder , P0000551 qev must be fitted next to cylinder connection

Étape 5 - Y351 infeed side clamp

Pipe ID 3511

Connect to port 2 on valve bank

Through trunking

Connect to base of side clamp cylinder

Pipe ID 3519

Connect to port 4 on valvebank

Through trunking

Connect to IN port on Y351 regulator

Pipe ID 3512

Connect to OUT port on Y351 regulator

Through trunking

Connect to nose of cylinder . P0000551 qev to be fitted next to cylinder fitting

Étape 6 - Y360 work blowers

Pipe Id 3609

Connect to port 4 on valvebank

Blank port 2

Connect to inline flow regulator on datum roller blowers

Étape 7 - Y386 Outfeed clamps

Amendment . Top clamp cylinder now using 2 off standard P0000010 elbows and 2 off P0000160inline flow regulators for easier access

Pipe ID 3861

Connect to port 2 on valvebank

direct to cylinders

Add 6mm Y connector to create 2 off 3861 pipes

Connect side clamp cylinder nose and top clamp cylinder nose

Pipe ID 3869

Connect to port 4 on valvebank

Run through trunking

Split with 6mm Tee connector

Feed IN port of Y386 top and Y386 side Regulators

Pipe ID 3862

Connect to OUT of Y386 top clamp regulator

Through trunking

Connect to base of top clamp cylinder . P0005551 QEV must be fitted next to cylinder fitting

Pipe ID 3863

Connect to OUT port on Y386 side clamp regulator

Through trunking

Connect to base of top clamp cylinder . P0000551 QEV must be fitted next to cylinder connection fitting

Étape 8 - Y389 V cut valve fitting

Assemble 5/2 valve and fit onto V notch lower support angle

Étape 9 - Y389 V cut

Amendment . Top clamp cylinder now using 2 off standard P0000010 elbows and 2 off P0000160inline flow regulators for easier access

Pipe ID 3891

Connect port 2 of valve bank to port 12 of 5/2 valve

Connect port 2 of 5/3 valve to base of VZ cut cylinder with 8mm black air pipe

Pipe ID 3899

Connect port 4 of valve bank to port 10 on 5/3 valve

Connect 4 on 5/3 valve to nose of VZ cut cylinder with 8mm black airpipe

Cut 8mm Y connector into pipe alongside cylinder and and fit 8 to 6mm reducer

Connect 6mm black airpipe from y connector to pilot check valve at base of cylinder

Étape 10 - Y395 Clamps V

Pipe ID 3951

Connect port 2 on valve bank

Through trunking

Add 6mm Y connector to create 2 3951 feed pipes

Connect to noses of top and side v notch clamps

Pipe ID 3959

Connect to port 4 of valve bank

Through trunking

6mm tee connector

Feed both IN ports on Y395 top clamp and Y395 side clamp regulators

Pipe ID 3952

Connect OUT port on Y395 top clamp regulator

Through trunking

Connect to inline flow regulator

Connect to base of v clamp top cylinder . P0000551 QEV must be fitted

Pipe ID 3953

Connect to OUT port on Y395 V clamp side regulator

Connect to inline flow regulator near cylinder

Connect inline flow regulator to base of side clamp cylinder . P0000551 must be fitted next to cylinder

Étape 11 - 12mm blue connections Ring feed

Connection for 12mm ring main as follows

Front lower 12mm bulkhead to connect to 12mm Y connector at point A indicated

Add 12mm to 8mm reducer then 8mm to 6mm reducer into Y fitting and connect 6mm blue airpipe to feed up to point B

Étape 12 - 12mm blue connections Valve bank supply

Connect previous fitted Y connector to a new 12mm Y connector at point A

Add 12mm blue pipe to feed valve bank , exit pipe through slot to feed valve bank

Étape 13 - 12mm blue connection V cut valve

Connect previous 12mm Y connector to new 12mm Y connector at point A

Use 12mm to 8mm reducer and connect 8mm blue air pipe , feed out of grommit and supply 5/3 v notch valve

Étape 14 - 12mm blue connection

Connect previous fitted 12mm Y connector to rear lower panel 12mm bulkhead .

Run pipe along rear basket

Étape 15 - Ring supply Anti drop system

Connect 6mm blue feed pipe to non return valve at indicated point

Connect 6mm Y connector to non return valve

Connect feed pipe from ring assembly to one port of Y connector

Connect 6mm pipe to second port of Y connector and run pipe to point B

Add P0000513 q ball valve

Connect 6mm blue pipe to Q valve to run into energy chain and act as exhaust

Étape 16 - 12mm red Connection Bulkhead /Air gun

Connect 1st 12mm bulkhead on lower front panel with 12mm red pipe

Add 12mm Y connector at point A and fit 12mm to 8mm reducer then add 8mm red pipe to exit trunking and feed Air gun regulator port IN

Étape 17 - 12mm Red connection Z support cylinder

Add new 12mm Y Connector at point A and connect to previous Y connector .

Add 12mm to 8mm reducer and 8mm to 6mm reducer to provide 6mm red pipe to feed to Z support cylinder regulator port IN

Add P0000501 non return to 6mm red pipe just before entry into In port

Étape 18 - 12mm red connection VZ support cylinder

Add 12mm Y connector at point indicated and connect to previous 12mm Y connector

Add 12mm to 8mm reducer and connect 8mm red pipe to feed VZ regulator port IN

Étape 19 - 12mm red connection Z support pilot 1

Add 12mm Y connector at point A

Add 12mm to 8mm reducer, then 8mm to 6mm reducer , then connect 6mm red pipe to exit through grommit and feed pilot valve on z support cylinder 1

Étape 20 - 12mm red connection rear lower panel

Connect previous fitted 12mm Y connector to rear 12mm bulkhead fitting

run pipe along wire basket at rear

Étape 21 - 12mm red connection 12mm from bulkhead

Connect 12mm red pipe front front 12mm bulkhead to Y connector at indicated point

fit 12mm to 8mm reducer then 8mm to 6mm reducer and connect 6mm red pipe to feed pilot valve on z support cylinder 2

Étape 22 - 12mm red connection rear bulkhead

Connect previous fitted Y connector to rear bulkhead with 12mm pipe

Étape 23 - Z support cylinder Feeds

Connect 6mm red pipe to Out port on Z support cylinder

Add 6mm Y connector and connect 2 off 6mm red airpipes to route into trunking and feed both Z support check valves

Étape 24 - VZ support cylinder feed

Connect 8mm red pipe to OUT port on VZ support regulator and feed base QEV valve on VZ support cylinder

Étape 25 - Z support exhaust

Add 6mm black airpipes to QEV on z support cylinders

Run through trunking to exit point indicated

Connect to blowers on swarf chute

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