R0015259 Mount roller beds to mainframe : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(2 révisions intermédiaires par le même utilisateur non affichées)
Ligne 10 : Ligne 10 :
 
{{Introduction
 
{{Introduction
 
|Introduction=<translate><u>'''Tools Required'''</u>  
 
|Introduction=<translate><u>'''Tools Required'''</u>  
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Engineers level
 
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2mm shim  plates 2 off
 
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2 meter straight edge
 
  
 
Standard Hex key Set  
 
Standard Hex key Set  
Ligne 68 : Ligne 61 :
 
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Attach air supply jig</translate>
 +
|Step_Content=<translate>Attach Air feed jig to all roller bed assemblies
 +
 
 +
 
 +
Please add pictures of this step please</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Adjust Level</translate>
 +
|Step_Content=<translate>Using the cylinder stroke, Roller bed assemblies will need to be adjusted to a level position
 +
 
 +
1 Place engineers level above support bracket as shown
 +
 
 +
2 Wind back cylinder lock nut and apply Loctite 243 to thread of cylinder
 +
 
 +
3 Adjust cylinder stroke to achieve level
 +
 
 +
4 Lock off cylinder nut and confirm level has been maintained , if not adjust and tension lock nut.
 +
 
 +
5 (Skip to step 6 if a single bracket roller assembly )
 +
 
 +
Repeat on Second Bracket attached to assembly . Previous bracket setting must be checked after adjusting second bracket. Confirm both are level
 +
 
 +
5 Mark Lock nut as complete when final setting is complete and locked off</translate>
 +
|Step_Picture_00=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124538.png
 +
|Step_Picture_01=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124546.png
 +
|Step_Picture_02=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124551.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Adjust and Set Height</translate>
 +
|Step_Content=<translate>1 Remove m8 Socket Caps individually on each roller bed as it is being adjusted for height and apply Loctite 243
 +
 
 +
2 Place 2 off 2mm shims on top of green runner strips as indicated
 +
 
 +
3 Span across these with 2 meter straight edge
 +
 
 +
4 Lift roller assembly up to align with bottom face of straight edge
 +
 
 +
5 Tighten and finalise M8 Fixing bolts</translate>
 +
|Step_Picture_00=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124649.png
 +
|Step_Picture_01=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124654.png
 +
|Step_Picture_02=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124701.png
 +
|Step_Picture_03=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124705.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Repeat</translate>
 +
|Step_Content=<translate>Repeat step 5 for all other roller bed assemblies except R0015081 using the same method
 +
 
 +
To level R0015081 place shims at points indicated and extend straight edge over to allow height setting</translate>
 +
|Step_Picture_00=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124752.png
 +
|Step_Picture_01=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124758.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Quality Check</translate>
 +
|Step_Content=<translate>Once all roller beds have been mounted and aligned , use the 2 meter straight edge to travel across the entire length of the finalised roller beds
 +
 
 +
Transition should be smooth between roller bed assemblies, with no bumps or drops onto roller beds from previous ones
 +
 
 +
 
 +
'''<u>Supervisor sign of required</u>'''</translate>
 +
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 22 novembre 2023 à 13:49

Fitting details for completed assemblies

Auteur avatarGareth Green | Dernière modification 22/11/2023 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
2 heure(s)

Fitting details for completed assemblies

Difficulté
Moyen
Durée
2 heure(s)

Introduction

Tools Required

Standard Hex key Set

Standard spanner set


Parts Required


Completed Assemblies


R0015081

R0015090

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Roller bed Positions

See Pictures for R0015081 and R0015090 roller bed locations


Étape 3 - Attach to Frame

1 Mount assemblies as shown using M8 x 25 socket caps and heavy M8 washers.


Do not apply Loctite 243 at this stage to bolts


Only apply enough tension to fasteners to hold roller assemblies true to the mounting face (Blue section)


2 Attach R0015081 using the same fasteners as above. Ensure the slots are used to align to the other roller bed assemblies as shown


Étape 4 - Attach air supply jig

Attach Air feed jig to all roller bed assemblies


Please add pictures of this step please

Étape 5 - Adjust Level

Using the cylinder stroke, Roller bed assemblies will need to be adjusted to a level position

1 Place engineers level above support bracket as shown

2 Wind back cylinder lock nut and apply Loctite 243 to thread of cylinder

3 Adjust cylinder stroke to achieve level

4 Lock off cylinder nut and confirm level has been maintained , if not adjust and tension lock nut.

5 (Skip to step 6 if a single bracket roller assembly )

Repeat on Second Bracket attached to assembly . Previous bracket setting must be checked after adjusting second bracket. Confirm both are level

5 Mark Lock nut as complete when final setting is complete and locked off

R0015259 Mount roller beds to mainframe Screenshot 2023-11-22 124538.png
R0015259 Mount roller beds to mainframe Screenshot 2023-11-22 124546.png
R0015259 Mount roller beds to mainframe Screenshot 2023-11-22 124551.png


Étape 6 - Adjust and Set Height

1 Remove m8 Socket Caps individually on each roller bed as it is being adjusted for height and apply Loctite 243

2 Place 2 off 2mm shims on top of green runner strips as indicated

3 Span across these with 2 meter straight edge

4 Lift roller assembly up to align with bottom face of straight edge

5 Tighten and finalise M8 Fixing bolts

R0015259 Mount roller beds to mainframe Screenshot 2023-11-22 124649.png
R0015259 Mount roller beds to mainframe Screenshot 2023-11-22 124654.png
R0015259 Mount roller beds to mainframe Screenshot 2023-11-22 124701.png
R0015259 Mount roller beds to mainframe Screenshot 2023-11-22 124705.png

Étape 7 - Repeat

Repeat step 5 for all other roller bed assemblies except R0015081 using the same method

To level R0015081 place shims at points indicated and extend straight edge over to allow height setting

R0015259 Mount roller beds to mainframe Screenshot 2023-11-22 124752.png
R0015259 Mount roller beds to mainframe Screenshot 2023-11-22 124758.png


Étape 8 - Quality Check

Once all roller beds have been mounted and aligned , use the 2 meter straight edge to travel across the entire length of the finalised roller beds

Transition should be smooth between roller bed assemblies, with no bumps or drops onto roller beds from previous ones


Supervisor sign of required

R0008013 Clacker assembly quality.png



Commentaires

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