| [version en cours de rédaction] | [version en cours de rédaction] |
| (6 révisions intermédiaires par le même utilisateur non affichées) | |||
| Ligne 10 : | Ligne 10 : | ||
{{Introduction | {{Introduction | ||
|Introduction=<translate><u>'''Tools Required'''</u> | |Introduction=<translate><u>'''Tools Required'''</u> | ||
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Standard Hex key Set | Standard Hex key Set | ||
| Ligne 36 : | Ligne 29 : | ||
{{EPI}} | {{EPI}} | ||
{{Tuto Step | {{Tuto Step | ||
| − | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Unless otherwise stated</translate> |
| − | |Step_Content=<translate></translate> | + | |Step_Content=<translate>All bolts to have Loctite 243 adhesive applied unless otherwise stated |
| + | |||
| + | All Threaded Pneumatic connections to have Loctite 570 applied | ||
| + | |||
| + | All bolts to be pen marked once adhesive applied and correct tension added</translate> | ||
| + | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Roller bed Positions</translate> | ||
| + | |Step_Content=<translate>See Pictures for R0015081 and R0015090 roller bed locations</translate> | ||
| + | |Step_Picture_00=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-07-04_101725.png | ||
| + | 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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Attach to Frame</translate> | ||
| + | |Step_Content=<translate>1 Mount assemblies as shown using M8 x 25 socket caps and heavy M8 washers. | ||
| + | |||
| + | |||
| + | Do not apply Loctite 243 at this stage to bolts | ||
| + | |||
| + | |||
| + | Only apply enough tension to fasteners to hold roller assemblies true to the mounting face (Blue section) | ||
| + | |||
| + | |||
| + | 2 Attach R0015081 using the same fasteners as above. Ensure the slots are used to align to the other roller bed assemblies as shown</translate> | ||
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| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Attach air supply jig</translate> | ||
| + | |Step_Content=<translate>Attach Air feed jig to all roller bed assemblies | ||
| + | |||
| + | |||
| + | Please add pictures of this step please</translate> | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Adjust Level</translate> | ||
| + | |Step_Content=<translate>Using the cylinder stroke, Roller bed assemblies will need to be adjusted to a level position | ||
| + | |||
| + | 1 Place engineers level above support bracket as shown | ||
| + | |||
| + | 2 Wind back cylinder lock nut and apply Loctite 243 to thread of cylinder | ||
| + | |||
| + | 3 Adjust cylinder stroke to achieve level | ||
| + | |||
| + | 4 Lock off cylinder nut and confirm level has been maintained , if not adjust and tension lock nut. | ||
| + | |||
| + | 5 (Skip to step 6 if a single bracket roller assembly ) | ||
| + | |||
| + | Repeat on Second Bracket attached to assembly . Previous bracket setting must be checked after adjusting second bracket. Confirm both are level | ||
| + | |||
| + | 5 Mark Lock nut as complete when final setting is complete and locked off</translate> | ||
| + | |Step_Picture_00=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124538.png | ||
| + | |Step_Picture_01=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124546.png | ||
| + | |Step_Picture_02=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124551.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Adjust and Set Height</translate> | ||
| + | |Step_Content=<translate>1 Remove m8 Socket Caps individually on each roller bed as it is being adjusted for height and apply Loctite 243 | ||
| + | |||
| + | 2 Place 2 off 2mm shims on top of green runner strips as indicated | ||
| + | |||
| + | 3 Span across these with 2 meter straight edge | ||
| + | |||
| + | 4 Lift roller assembly up to align with bottom face of straight edge | ||
| + | |||
| + | 5 Tighten and finalise M8 Fixing bolts</translate> | ||
| + | |Step_Picture_00=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124649.png | ||
| + | |Step_Picture_01=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124654.png | ||
| + | |Step_Picture_02=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124701.png | ||
| + | |Step_Picture_03=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124705.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Repeat</translate> | ||
| + | |Step_Content=<translate>Repeat step 5 for all other roller bed assemblies except R0015081 using the same method | ||
| + | |||
| + | To level R0015081 place shims at points indicated and extend straight edge over to allow height setting</translate> | ||
| + | |Step_Picture_00=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124752.png | ||
| + | |Step_Picture_01=R0015259_Mount_roller_beds_to_mainframe_Screenshot_2023-11-22_124758.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Quality Check</translate> | ||
| + | |Step_Content=<translate>Once all roller beds have been mounted and aligned , use the 2 meter straight edge to travel across the entire length of the finalised roller beds | ||
| + | |||
| + | Transition should be smooth between roller bed assemblies, with no bumps or drops onto roller beds from previous ones | ||
| + | |||
| + | |||
| + | '''<u>Supervisor sign of required</u>'''</translate> | ||
| + | |Step_Picture_00=R0008013_Clacker_assembly_quality.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
Version actuelle datée du 22 novembre 2023 à 14:49
Fitting details for completed assemblies
Difficulté
Moyen
Durée
2 heure(s)
Introduction
Tools Required
Standard Hex key Set
Standard spanner set
Parts Required
Completed Assemblies
R0015081
Étape 1 - Unless otherwise stated
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
Étape 2 - Roller bed Positions
See Pictures for R0015081 and R0015090 roller bed locations
Étape 3 - Attach to Frame
1 Mount assemblies as shown using M8 x 25 socket caps and heavy M8 washers.
Do not apply Loctite 243 at this stage to bolts
Only apply enough tension to fasteners to hold roller assemblies true to the mounting face (Blue section)
2 Attach R0015081 using the same fasteners as above. Ensure the slots are used to align to the other roller bed assemblies as shown
Étape 4 - Attach air supply jig
Attach Air feed jig to all roller bed assemblies
Please add pictures of this step please
Étape 5 - Adjust Level
Using the cylinder stroke, Roller bed assemblies will need to be adjusted to a level position
1 Place engineers level above support bracket as shown
2 Wind back cylinder lock nut and apply Loctite 243 to thread of cylinder
3 Adjust cylinder stroke to achieve level
4 Lock off cylinder nut and confirm level has been maintained , if not adjust and tension lock nut.
5 (Skip to step 6 if a single bracket roller assembly )
Repeat on Second Bracket attached to assembly . Previous bracket setting must be checked after adjusting second bracket. Confirm both are level
5 Mark Lock nut as complete when final setting is complete and locked off
Étape 6 - Adjust and Set Height
1 Remove m8 Socket Caps individually on each roller bed as it is being adjusted for height and apply Loctite 243
2 Place 2 off 2mm shims on top of green runner strips as indicated
3 Span across these with 2 meter straight edge
4 Lift roller assembly up to align with bottom face of straight edge
5 Tighten and finalise M8 Fixing bolts
Étape 7 - Repeat
Repeat step 5 for all other roller bed assemblies except R0015081 using the same method
To level R0015081 place shims at points indicated and extend straight edge over to allow height setting
Étape 8 - Quality Check
Once all roller beds have been mounted and aligned , use the 2 meter straight edge to travel across the entire length of the finalised roller beds
Transition should be smooth between roller bed assemblies, with no bumps or drops onto roller beds from previous ones
Supervisor sign of required
Draft
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