[version en cours de rédaction] | [version en cours de rédaction] |
Ligne 88 : | Ligne 88 : | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Attach hinges to top hood</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>1 Tap 6 off M4 holes on saw hood for hinges |
+ | 2 Fix 2 off hinges to top hood using 6 off M4 x 12 button | ||
− | Mark hinge positions onto top door , set door even to aperture | + | 3 Mark hinge positions onto top door , set door even to aperture |
− | Drill top door to allow fitment of hinges | + | 4 Drill top door to allow fitment of hinges |
− | Remove hinges from top hood and fit to top door | + | 5 Remove hinges from top hood and fit to top door using 4 off M4 x 12 button sockets, M4 A form washers, M4 shakeproof washers and standard M4 nuts |
− | Attach handle to top door</translate> | + | 6 Attach handle to top door using M8 (size required) socket caps |
− | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10- | + | |
+ | 7 Add M0000031 panel edging to top door</translate> | ||
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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit top door to hood</translate> | |Step_Title=<translate>Fit top door to hood</translate> | ||
− | |Step_Content=<translate>Fit top door to hood</translate> | + | |Step_Content=<translate>Fit top door to hood using 4 off M4 x 12 button sockets</translate> |
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_141353.png | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_141353.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit door switch</translate> | |Step_Title=<translate>Fit door switch</translate> | ||
− | |Step_Content=<translate>Mount interlock switch to mounting | + | |Step_Content=<translate>1 Rotate end of interlock switch |
+ | |||
+ | 2 Mount interlock switch to mounting plate as shown using 4 off M4 x 50 socket caps | ||
+ | |||
+ | 3 Fit interlock blade to top door using 2 off M6 x 16 socket caps | ||
− | + | {{Info|...Ecr raised 21/11/23 to add holes to top door for mounting, will require drilling to suit until processed}} | |
+ | |||
+ | 4 Ensure interlock is set to open position | ||
− | |||
+ | 5 Mark and drill correct position of interlock assembly onto hood, Fit with M6 x 16 socket caps and M6 A form washers | ||
− | + | {{Info|...Ecr Raised 21/11/23 to include add mounting points for interlock assembly to drawing for hood}}</translate> | |
− | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023- | + | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_083113.png |
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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Attach gas strut</translate> | |Step_Title=<translate>Attach gas strut</translate> | ||
− | |Step_Content=<translate>Attach gas strut to top door assembly and | + | |Step_Content=<translate>Attach gas strut to top door assembly . |
+ | |||
+ | |||
+ | 1 Use M5 dome nut to secure top ball joint. | ||
+ | |||
+ | |||
+ | 2 Use M5 nyloc nut and M5 penny washer to fix bottom ball joint | ||
+ | |||
+ | |||
+ | 3 Set correct gas pressure | ||
+ | Gradually adjust gas until correct setting is achieved | ||
− | Door must | + | Door must lift up under own weight but not open violently</translate> |
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_144049.png | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_144049.png | ||
+ | |Step_Picture_01=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_085456.png | ||
+ | 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}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit acoustic sound proofing</translate> | |Step_Title=<translate>Fit acoustic sound proofing</translate> | ||
− | |Step_Content=<translate>Fit acoustic foam to top hood</translate> | + | |Step_Content=<translate>'''<u>PICTURES REQUIRED OF THIS STEP</u>''' |
− | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023- | + | |
+ | |||
+ | Fit acoustic foam to top hood | ||
+ | |||
+ | |||
+ | 1 Measure 1st section and cut to size using cutting board and straight edge , and fit to hood | ||
+ | |||
+ | |||
+ | 2 Measure 2nd section and cut to size using cutting board and straight edge , and fit to hood</translate> | ||
+ | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-11-21_091140.png | ||
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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit Rear emergency stop</translate> | |Step_Title=<translate>Fit Rear emergency stop</translate> | ||
− | |Step_Content=<translate> | + | |Step_Content=<translate>{{Info|...ECR Raised 21/11/23 to add estop mounting holes to drawing. Will require adding on assembly until processed}} |
+ | |||
+ | Fit rear emergency stop module using 4 off M4 x 16 socket caps, 4 off M4 A Form washers and 4 off M4 Nyloc nuts | ||
Please provide drilling details to enable update of part drawing</translate> | Please provide drilling details to enable update of part drawing</translate> | ||
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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit light</translate> | |Step_Title=<translate>Fit light</translate> | ||
− | |Step_Content=<translate>Fit light to inside of hood</translate> | + | |Step_Content=<translate>{{Info|...ECR raised 21/11/23 to add fixing holes for light to hood drawing . Until processed will require adding on assembly}} |
+ | |||
+ | Light will be pre wired by electrical department | ||
+ | |||
+ | |||
+ | Fit light to inside of hood using what fasteners at the position shown | ||
+ | |||
+ | |||
+ | Light should be 75mm down from top face of hood | ||
+ | |||
+ | |||
+ | Ensure clearance is left for mounting of camera</translate> | ||
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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit Cable retentions</translate> | |Step_Title=<translate>Fit Cable retentions</translate> | ||
− | |Step_Content=<translate> | + | |Step_Content=<translate>{{Info|...ECR raised 21/11/23 to add fixing holes for cable bases to hood drawing . Until processed will require adding on assembly}} |
− | |||
− | + | Fit cable tie bases on inside of hood using M4 cable tie bases and fix with M4 button sockets and back off with M4 dome nuts ??</translate> | |
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Mount camera</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>{{Info|......ECR raised 21/11/23 to add fixing holes for camera to hood drawing . Until processed will require adding on assembly. 3 off M4 tapped holes will require adding to hood}} |
+ | Fit sd card to camera before mounting | ||
− | + | Fit camera to top hood using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers | |
− | |||
− | |||
− | |||
− | |||
− | |||
− | + | Supply drilling details to capture data to update please</translate> | |
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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Fit beacon to top hood</translate> | |Step_Title=<translate>Fit beacon to top hood</translate> | ||
|Step_Content=<translate>Fit beacon to top hood | |Step_Content=<translate>Fit beacon to top hood | ||
+ | |||
+ | {{Info|......ECR raised 21/11/23 to add mounting hole for beacon to hood drawing . Until processed will require adding on assembly}} | ||
Any drilling details add here</translate> | Any drilling details add here</translate> | ||
|Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142007.png | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_142007.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit console mount bracket</translate> | ||
+ | |Step_Content=<translate>Fit console mount bracket to top hood | ||
+ | |||
+ | |||
+ | Provide drilling details for update</translate> | ||
+ | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_144222.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate> | + | |Step_Title=<translate>Fit connection box</translate> |
− | |Step_Content=<translate> | + | |Step_Content=<translate>Fit abs connection box |
− | + | Please provide drilling details for update</translate> | |
− | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10- | + | |Step_Picture_00=R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_153721.png |
}} | }} | ||
{{Tuto Step | {{Tuto Step |
Bench assembly details for Saw top Hood
Auteur Gareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Bench assembly details for Saw top Hood
R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_135838.png
Tools Required
Standard hex key set
Standard spanner set
Standard Hss drill set
Standard tap set
Acoustic foam cutting board and straight edge
Utility Blade
Parts Required
Pre wired light, beacon and network cable from electrical department
C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1
C0001239 Micro SD Card 32Gb Class 10 x 1
D0000770 Door Hinge (M0016) x 2
D0001877 Saw Top Door Mk4 x 1
D0004641 Hinge Pin Block (D7445) x 1
D0004642 Flap Counterbalance Bar x 1
D0004645 Safety Flap Hinge Pin x 1
D0004679 Flap Stiffening Bar x 1
D0004705 Flap Hinge Bar x 1
D0004747B top door screen x 1
D0004807 Flap x 1
D0007445 Hinge Pin Block OH (D4641) x 1
D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1
E0000275 Button: Base Fixing 1 N/C x 1
E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1
E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1
H0004643 4mm Axxis Clear 145mm x 690mm x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock )
M0000036 Sign - Ear Protection x 1
M0000048 Gas Spring 15mm x 100mm x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added
1 Tap 6 off M4 holes on saw hood for hinges
2 Fix 2 off hinges to top hood using 6 off M4 x 12 button
3 Mark hinge positions onto top door , set door even to aperture
4 Drill top door to allow fitment of hinges
5 Remove hinges from top hood and fit to top door using 4 off M4 x 12 button sockets, M4 A form washers, M4 shakeproof washers and standard M4 nuts
6 Attach handle to top door using M8 (size required) socket caps
7 Add M0000031 panel edging to top door
1 Rotate end of interlock switch
2 Mount interlock switch to mounting plate as shown using 4 off M4 x 50 socket caps
3 Fit interlock blade to top door using 2 off M6 x 16 socket caps
4 Ensure interlock is set to open position
5 Mark and drill correct position of interlock assembly onto hood, Fit with M6 x 16 socket caps and M6 A form washers
Attach gas strut to top door assembly .
1 Use M5 dome nut to secure top ball joint.
2 Use M5 nyloc nut and M5 penny washer to fix bottom ball joint
3 Set correct gas pressure
Gradually adjust gas until correct setting is achieved
Door must lift up under own weight but not open violently
PICTURES REQUIRED OF THIS STEP
Fit acoustic foam to top hood
1 Measure 1st section and cut to size using cutting board and straight edge , and fit to hood
2 Measure 2nd section and cut to size using cutting board and straight edge , and fit to hood
Fit rear emergency stop module using 4 off M4 x 16 socket caps, 4 off M4 A Form washers and 4 off M4 Nyloc nuts
Please provide drilling details to enable update of part drawing
Light will be pre wired by electrical department
Fit light to inside of hood using what fasteners at the position shown
Light should be 75mm down from top face of hood
Ensure clearance is left for mounting of camera
Fit cable tie bases on inside of hood using M4 cable tie bases and fix with M4 button sockets and back off with M4 dome nuts ??
Fit sd card to camera before mounting
Fit camera to top hood using 3 off M4 x 12 socket caps , and back off with M4 dome nuts and M4 A form washers
Supply drilling details to capture data to update please
Fit beacon to top hood
Any drilling details add here
Fit console mount bracket to top hood
Provide drilling details for update
Ream 6mm to ensure pins locate correctly
Drill flap to suit stiffening bar
Attach end brackets
Insert 6mm rods and grubscrews
fit hazard tape to flap
Fit 1 off mounting block to centre point
Fit 2nd block to safety flap and fit to hood
Adjust 6mm pins to centralise flap and stop end float of assembly
Fit A0001098 37mm x 75mm trunking to rear of hood
Provide drilling details for fixing
Fit stickers to hood
Make sure to include ear defender sticker, logo stickers top and rear and ambient and consumable stickers
en none 0 Draft
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