R0015292 Install Cylinder Rails and Align : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 42 : Ligne 42 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Adjust delrin wheels front</translate>
 
|Step_Title=<translate>Adjust delrin wheels front</translate>
−
|Step_Content=<translate>Adjust delrin wheels on section shown  
+
|Step_Content=<translate>Remove safety bolt stop from cylinder rails 
 +
 
 +
Adjust delrin wheels on section shown  
  
  
Ligne 87 : Ligne 89 :
 
|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080538.png
 
|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080538.png
 
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Set rack meshing</translate>
 +
|Step_Content=<translate>Mesh requires setting between slider unit and drive pinion
 +
 +
It is vital that the correct drive meshing is achieved.
 +
 +
Complete the following steps to mesh pinion and drive correctly</translate>
 +
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155808.png
 +
|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155822.png
 +
|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155828.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Align Cylinders to Hepco</translate>
 
|Step_Title=<translate>Align Cylinders to Hepco</translate>
−
|Step_Content=<translate>Set cylinder rails to hepco rail
+
|Step_Content=<translate>Set cylinder rails to hepco rail by completing the following steps
  
  
−
Set all cylinder rails to same measurement to hepco beam  
+
1  Set First and last cylinder rails to same measurement to hepco beam  
  
  
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|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155705.png
 
|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155705.png
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Set rack meshing</translate>
 
−
|Step_Content=<translate>Mesh requires setting between slider unit and drive pinion
 
−
 
−
1 It is vital that the correct drive meshing is achieved.
 
−
 
−
2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained.
 
−
 
−
3 This need to be checked at all points of travel as shown</translate>
 
−
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155808.png
 
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|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155822.png
 
−
|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155828.png
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step

Version du 20 novembre 2023 à 15:48

Details for mounting cylinder rails to transfer beams

Auteur avatarGareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
6 heure(s)

Details for mounting cylinder rails to transfer beams

Difficulté
Moyen
Durée
6 heure(s)

Introduction

Tools Required


Standard spanner set

Standard hex key set


Parts Required


R0015288 Bench Assemble Transfer slid units and cylinder rails

R0015093 Bench Assemble Transfer Beam

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Position pre built cylinder rails

Position Cylinder rail onto transfer beam as shown

R0015292 Install Cylinder Rails and Align Screenshot 2023-10-30 082627.png



Étape 3 - Adjust delrin wheels front

Remove safety bolt stop from cylinder rails

Adjust delrin wheels on section shown


Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly


...Ensure M5 locking nuts are correctly tensioned when set

R0015292 Install Cylinder Rails and Align Screenshot 2023-10-30 082956.png



Étape 4 - Adjust Delrin wheels Rear

Adjust delrin wheels on section shown


Ensure to use Setting Delrin Transfer Table Wheel Tension To set delrin wheels correctly


......Ensure M5 locking nuts are correctly tensioned when set

R0015292 Install Cylinder Rails and Align Screenshot 2023-10-30 083259.png



Étape 5 - Check all fasteners

Check all fasteners are correctly tensioned


Ensure all delrin wheels are correctly set and all fasteners on delrin wheels are tensioned to final tension

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 6 - Check movement

Ensure cylinder rail is free moving along transfer beam

R0000711 Rotary Base Assembly quality-assurance-testing.png



Étape 7 - Cylinder heights checked

All cylinders should be checked for correct height position in regards to top face of transfer arms


All cylinders should be below the top face of the transfer arm


Check with 2 meter straight edge over tops of transfer arms

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-08 080035.png


Étape 8 - Set rack meshing

Mesh requires setting between slider unit and drive pinion

It is vital that the correct drive meshing is achieved.

Complete the following steps to mesh pinion and drive correctly

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155808.png
R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155822.png
R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155828.png


Étape 9 - Align Cylinders to Hepco

Set cylinder rails to hepco rail by completing the following steps


1 Set First and last cylinder rails to same measurement to hepco beam


Use slots in rack mounting and drive gear position to adjust

R0015292 Install Cylinder Rails and Align Screenshot 2023-11-07 155705.png


Étape 10 - Add Hard stops

Fit hard stop assemblies once alignment is set

Étape 11 - Quality sign off

Sign off Required for all alignment settings

R0008013 Clacker assembly quality.png



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