R0000963E Bench Assemble Z axis Components : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
(5 révisions intermédiaires par le même utilisateur non affichées)
Ligne 1 : Ligne 1 :
 
{{Tuto Details
 
{{Tuto Details
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|Description=<translate>Bench assembly instructions for z axis components</translate>
 
|Description=<translate>Bench assembly instructions for z axis components</translate>
 
|Categories=Production
 
|Categories=Production
Ligne 50 : Ligne 52 :
 
H0007790 Leadscrew Z(Includes Re-balling) x 2  
 
H0007790 Leadscrew Z(Includes Re-balling) x 2  
  
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 4
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P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2
  
 
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
 
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
 
P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 2
 
  
 
P0000023 Fitting: Hex  Nipple 1/8 BSP x 2
 
P0000023 Fitting: Hex  Nipple 1/8 BSP x 2
Ligne 87 : Ligne 87 :
  
 
Pen mark all fasteners to show finalised</translate>
 
Pen mark all fasteners to show finalised</translate>
|Step_Picture_00=R0015101_Bench_Assemble_Take_Up_Assembly_Loctite270_stud_lock.png
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 104 : Ligne 104 :
 
Assemble P0000229 cylinder as shown</translate>
 
Assemble P0000229 cylinder as shown</translate>
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble support cylinder 2</translate>
 
|Step_Title=<translate>Assemble support cylinder 2</translate>
 
|Step_Content=<translate>Assemble a pair of cylinder assemblies as shown
 
|Step_Content=<translate>Assemble a pair of cylinder assemblies as shown
 
 
'''<big>PHOTOS REQUIRED</big>'''
 
 
 
additionally fitted parts are
 
  
  
Ligne 128 : Ligne 122 :
 
|Step_Picture_01=R0000963E_Bench_Assemble_Z_axis_Components_Screenshot_2023-07-18_112221_-_Copy.png
 
|Step_Picture_01=R0000963E_Bench_Assemble_Z_axis_Components_Screenshot_2023-07-18_112221_-_Copy.png
 
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{{Tuto Step
 
{{Tuto Step

Version actuelle datée du 16 novembre 2023 à 16:10

Auteur avatarGareth Green | Dernière modification 16/11/2023 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

Standard spanner set

Emery tape

Standard HSS drill set

Hand reamer

Standard tap set


Part Required


B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4

B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2

B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2

C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1

D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1

D0006501 Z Leadscrew Sleeve x 2

D0007629 Cylinder rod Extension x 4

D0007732 Sprocket Idler Shaft x 2

D0007733 Sprocket Mounting Block x 2

D0008090 Retaining Collar x 1

H0007715 Z Sprocket 33 Teeth 3/8'' pitch x 2

H0007790 Leadscrew Z(Includes Re-balling) x 2

P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000023 Fitting: Hex Nipple 1/8 BSP x 2

P0000024 Fitting: Hex Nipple 1/4 BSP x 2

P0000026 Silencer 1/4 BSP x 4

P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x 4

P0000140 Fitting: Quick Exhaust Valve 1/8" x 2

P0000145 Tee-Equal 1/4BSP Galvanised x 2

P0000200 Elbow Adaptor 6mm - M5 x 2

P0000229 Pneumax VDMA 40 x 300 Magnetic x 4

P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4

P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2


Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised



Étape 2 - Clean Threads

4 off


D0007629 . Clean M8 x 1.25 and M12 x 1.25 threads to remove debris



Étape 3 - Assemble support cylinder 1

2 off


Assemble P0000229 cylinder as shown



Étape 4 - Assemble support cylinder 2

Assemble a pair of cylinder assemblies as shown


P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4

P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2

P0000140 Fitting: Quick Exhaust Valve 1/8" x 2

P0000200 Elbow Adaptor 6mm - M5 x 2

Étape 5 - Assemble tensioners

2 off


1 Press B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide into H0007715 Z Sprocket 33 Teeth 3/8'' pitch . Observe fit, if loose solvent to degrease and apply bearing fit. If tight inspect drawing and check bore size


2 Press in D0007732 Sprocket Idler Shaft , again observing fit as above


3 Fit 16mm external circlip


4 Attach D0007733 Sprocket Mounting Block using M6 x 40 socket cap and heavy M6 washer (do not apply adhesive to this bolt )


5 Add M6 x 30 grubscrew and M6 standard nut to indicated face (picture required)

Étape 6 - Check fit of D0001926

Ensure D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1

fits onto C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1

Fit should be a snug slide fit

Part can be reamed with hand reamer if fit is tight


Étape 7 - Fit bearing

2 off


1 Check and adjust fit of B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals onto D0006501 Y Leadscrew Sleeve


...Only polish a small amount at a time , to ensure to correct amount is taken of the sleeve

2 Fit should be a smooth press fit onto sleeve. Indicated face can be polished down with fine emery to obtain desired fit

Étape 8 - Tension drive coupling

1 Add m8 socket caps as shown to hold assembly in vice


2 Use 2 off m8 long socket caps and Standard M8 nuts and lock onto drive coupling .


...Ensure end of socket cap doesn't touch inner part as rotation is required to tension


Tension using long M8s as leverage


Étape 9 - Finalise drive coupling

1 off


1 Remove 1 off Long M8 socket cap and tension an M8 x 12 kcp grubscrew into the hole (do not add adhesive )

2 Remove second Long M8 socket cap and dimple inner shaft using 6.8mm drill

Clean with compressed air and add M8x 8 kcp with adhesive and tension

3 Remove m8 x 12 kcp grub screw and repeat above step

Étape 10 - Finalise idler coupling

1 off


Use the same steps above to assemble idler drive coupling as shown using D0008090 Retaining Collar x 1




Étape 11 - Check fit of leadscrew to coupling

2 off


1 Check fit of coupling to leadscrew H0007790 Leadscrew


2 Use reamer / Emery tape if fit is tight


Étape 12 - Check bearing fit

1 Check bearing B0000086 Ball Bearing 15 D 32 D 9 Long + seals fit is acceptable on leadscrew H0007789


2 Adjust with emery tape if fit is tight


Commentaires

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