R0015352 Mount Buffer Beams : Différence entre versions

[version en cours de rédaction]

Version du 16 novembre 2023 à 14:22

Details for mounting front and rear buffer/support bars

Auteur Gareth Green | Dernière modification 2/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

4 heure(s)

Details for mounting front and rear buffer/support bars

Difficulté

Moyen

Durée

4 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Unless otherwise stated
3 Étape 2 - Prepare 4 off D0015326 transfer gate upright
4 Étape 3 - Assemble corner posts
5 Étape 4 - Fit adjustable feet
6 Étape 5 - Drill Fence supports
7 Étape 6 - Add tie bases
8 Étape 7 - Attach fence supports
9 Étape 8 - Attach Corner posts
10 Étape 9 - Level and adjust
11 Étape 10 - Assemble buffer bars
12 Étape 11 - Attach buffer bar rear
13 Étape 12 - Set height
14 Étape 13 - attach front buffer support brackets
15 Étape 14 - attach front buffer bar
16 Étape 15 - Check Height and parallel
17 Commentaires

Introduction

Tools Required

Standard hex key set

Standard spanner set

1 meter spirit level

Tape measure

Parts Required

D0015326 transfer gate upright x 4

D0015334 ZX fence corner post x 2

D0015607 Fence 11 support beam x 4

D0015335 ZX fence cross post x 4

D0010202 Frame joining plate x 2

D0015232 Fence mounting bracket x 2

M0001016 angle bracket x 2

M0000516 adjustable foot x 2

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Prepare 4 off D0015326 transfer gate upright

Add 2 off 7mm diameter through holes per upright.

Add each hole 100mm from either end, central in chamber , both on the same face

R0015352 Mount Buffer Beams Screenshot 2023-11-16 123141.png

Étape 3 - Assemble corner posts

assemble 2 off corner post assemblies

Insert 2 off M8 x 16 button socket into each pre drilled upright

Assemble onto corner post face, centralise parts and tighten button sockets to join parts together

Repeat for all 4 off uprights onto 2 off corner posts

Please provide more detailed pictures please

R0015352 Mount Buffer Beams Screenshot 2023-10-31 080208.png

Étape 4 - Fit adjustable feet

Fit 2 off adjustable feet , 1 per corner post

Please provide more detailed pictures please

R0015352 Mount Buffer Beams Screenshot 2023-11-16 125944.png

Étape 5 - Drill Fence supports

Drill 1 off 7mm clearance hole in each fence support , at opposite end to pre drilled holes.

R0015352 Mount Buffer Beams Screenshot 2023-11-16 125317.png

R0015352 Mount Buffer Beams Screenshot 2023-11-16 125430.png

Étape 6 - Add tie bases

Add 16 off tie bases (8 off per side) to fence support as shown . Fix using M5 x 10 button hex sockets

Only add tie bases to 2 off fence supports

R0015352 Mount Buffer Beams Screenshot 2023-10-31 081734.png

Étape 7 - Attach fence supports

Attach 4 off fence supports to module C and E frames

Ensure Fence support with tie bases added is fitted to top positions

Étape 8 - Attach Corner posts

Attach pre assembled corner posts to fence supports fix with 2 off M6 D nuts ,M6 x 25 socket caps and M6 penny washers per corner post

R0015352 Mount Buffer Beams Screenshot 2023-11-16 125803.png

Étape 9 - Level and adjust

1 Set Measurement shown (what is it)

2 Adjust foot to bring fence support level

3 Set lower pitch of fence support

4 Finalise all fasteners

5 Repeat steps for opposite side

Étape 10 - Assemble buffer bars

Assemble 2 off buffer bars

Each bar contains 2 off D0015335 with 1 off joining plate D0010202

Use 8 off M6 D nuts , 8 off M6 16 socket caps and 8 off M6 penny washers to join each bar

R0015352 Mount Buffer Beams Screenshot 2023-11-16 130947.png

Étape 11 - Attach buffer bar rear

1 Fit 2 of support angle to corner post as shown using 2 off M8 D nuts, 2 off M8 x 16 socket caps and 2 off heavy M8 washers per bracket

2 Add 2 off M8 D nut to assembled buffer bar and position onto brackets . joing plate should face into machine

3 Use 2 off M8 x 16 socket caps and 2 off Heavy M8 washer to fix Buffer bar to brackets

Étape 12 - Set height

Adjust brackets to set height of buffer bar. Top of buffer bar should be level with top of fence support as shown

Finalise all fixings

Étape 13 - attach front buffer support brackets

Attach 2 off brackets to blue section on module C and E frames, set distance as shown to 120mm

Ensure brackets are mounted level

Fix with M12 x 25 socket caps, M12 A form washers and M12 nuts

Étape 14 - attach front buffer bar

Attach front buffer bar to brackets using 8 off M6 D nuts, 8 off M6 x 16 socket caps and 8 off M6 A form washers

Ensuring joining plate on buffer bar is facing rear buffer bar

Adjust position of buffer bar to be 920mm from edge of buffer bar to saw infeed side mounting bracket

Please provide more detailed pictures please

Étape 15 - Check Height and parallel

Check that front buffer bar is sitting parallel to transfer beams

Check that front buffer bar is sitting level from infeed side to outfeed side

Please provide more detailed pictures please

Commentaires

en none 0 Draft

@@ Ligne 54 : / Ligne 54 : @@
 Pen mark all fasteners to show finalised</translate>
 |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Prepare 4 off D0015326 transfer gate upright</translate>
+|Step_Content=<translate>Add 2 off 7mm  diameter through holes per upright.
+Add each hole 100mm from either end, central in chamber , both on the same face</translate>
+|Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_123141.png
+|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_123159.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Assemble corner posts</translate>
 |Step_Content=<translate>assemble 2 off corner post assemblies
+Insert 2 off M8 x 16 button socket into each pre drilled upright
+Assemble onto corner post face, centralise parts and tighten button sockets to join parts together
+Repeat for all 4 off uprights onto 2 off corner posts
+'''<u>Please provide more detailed pictures please</u>'''</translate>
+|Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_080208.png
+|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_122731.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Fit adjustable feet</translate>
+|Step_Content=<translate>Fit 2 off adjustable feet , 1 per corner post
-off corner post
+'''<u>Please provide more detailed pictures please</u>'''</translate>
+|Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_125944.png
-off upright
+}}
+{{Tuto Step
+|Step_Title=<translate>Drill Fence supports</translate>
-Use fix through method with M8 buttons and m8 plate nuts</translate>
+|Step_Content=<translate>Drill 1 off 7mm clearance hole in each fence support , at opposite end to pre drilled holes.</translate>
-|Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_080208.png
+|Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_125317.png
+|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_125430.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Add tie bases</translate>
-|Step_Content=<translate>Add tie bases to 4 off fence supports</translate>
+|Step_Content=<translate>Add 16 off tie bases  (8 off per side) to fence support as shown . Fix using M5 x 10 button hex sockets
+Only add tie bases to 2 off fence supports</translate>
 |Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_081734.png
+|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_125610.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Attach fence supports</translate>
-|Step_Content=<translate>Attach 4 off fence supports to module C and E frames</translate>
+|Step_Content=<translate>Attach 4 off fence supports to module C and E frames
+Ensure Fence support with tie bases added is fitted to top positions</translate>
 |Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_080401.png
+|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_123738.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Attach Corner posts</translate>
-|Step_Content=<translate>attach pre assembled corner posts to fence supports</translate>
+|Step_Content=<translate>Attach pre assembled corner posts to fence supports fix with 2 off M6 D nuts ,M6 x 25 socket caps and M6 penny washers per corner post</translate>
 |Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_080539.png
+|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_125803.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Level and adjust</translate>
+|Step_Content=<translate>1 Set Measurement shown (what is it)
+Adjust foot to bring fence support level
+Set lower pitch of fence support
+Finalise all fasteners
+  Repeat steps for opposite side</translate>
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 |Step_Title=<translate>Assemble buffer bars</translate>
 |Step_Content=<translate>Assemble 2 off buffer bars
+Each bar contains  2 off  D0015335 with 1 off  joining plate D0010202
-each buffer bar consists of 2 buffer bar sections  and 1 joining plate</translate>
+Use 8 off M6 D nuts , 8 off M6 16 socket caps and 8 off M6 penny washers  to join each bar</translate>
 |Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_080726.png
+|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_130947.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Attach buffer bar rear</translate>
-|Step_Content=<translate>Attach rear buffer bar.
+|Step_Content=<translate>1 Fit 2 of support angle to corner post as shown using 2 off  M8 D nuts, 2 off M8 x 16 socket caps and  2 off heavy M8 washers per bracket
-Fix in position with 2 off angle bracket
+Add 2 off M8 D nut to assembled buffer bar and position onto brackets .   joing plate should face into machine
-include all data for correct position setting</translate>
+Use 2 off M8 x 16 socket caps and 2 off Heavy M8 washer to fix Buffer bar to brackets</translate>
 |Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_080832.png
-|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_080922.png
+|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_131106.png
-|Step_Picture_02=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_081023.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Set height</translate>
+|Step_Content=<translate>Adjust brackets to set height of buffer bar. Top of buffer bar should be level with top of fence support as shown
+Finalise all fixings</translate>
+|Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_131106.png
+|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":942,"height":626,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.64,"scaleY":0.64,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/1/1c/R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_131106.png","filters":[]},{"type":"wfline","version":"2.4.6","originX":"center","originY":"center","left":227.5,"top":96.5,"width":167,"height":57,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-83.5,"x2":83.5,"y1":28.5,"y2":-28.5},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":144,"top":125,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":311,"top":68,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":223.5,"top":201,"width":29,"height":204,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-14.5,"x2":14.5,"y1":102,"y2":-102,"x2a":19.605533003440176,"y2a":-81.07313848780034,"x2b":3.764791821663814,"y2b":-83.32500855775875},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":209,"top":303,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":238,"top":99,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":276.25,"top":345.9,"width":161.55,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.92,"scaleY":1.92,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix"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 }}
 {{Tuto Step
 |Step_Title=<translate>attach front buffer support brackets</translate>
-|Step_Content=<translate>Attach 2 off brackets to blue section on module C and E frames</translate>
+|Step_Content=<translate>Attach 2 off brackets to blue section on module C and E frames, set distance as shown to 120mm
+Ensure brackets are mounted level
+Fix with M12 x 25 socket caps, M12 A form washers and M12 nuts</translate>
 |Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_081248.png
+|Step_Picture_01=R0015352_Mount_Buffer_Beams_Screenshot_2023-11-16_131754.png
 }}
 {{Tuto Step
 |Step_Title=<translate>attach front buffer bar</translate>
-|Step_Content=<translate>Attach front buffer bar
+|Step_Content=<translate>Attach front buffer bar to brackets using 8 off M6 D nuts, 8 off M6 x 16 socket caps  and 8 off M6 A form washers
+Ensuring joining plate on buffer bar is facing rear buffer bar
-Capture details for correct position , height and setting level</translate>
+Adjust position of buffer bar to be 920mm from edge of buffer bar to saw infeed side mounting bracket
+'''<u>Please provide more detailed pictures please</u>'''</translate>
 |Step_Picture_00=R0015352_Mount_Buffer_Beams_Screenshot_2023-10-31_081403.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Check Height and parallel</translate>
+|Step_Content=<translate>Check that front buffer bar is sitting parallel to transfer beams
+Check that front buffer bar is sitting level from infeed side to outfeed side
+'''<u>Please provide more detailed pictures please</u>'''</translate>
+|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 }}
 {{Notes}}