R0015329 Fit Head Spindle Posts

Assembly details for fitment of main saw head and spindle posts

Difficulté

Hard Difficile

Durée

3 hour(s) heure(s)

R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-10-20_103522.png

Introduction

Tools Required

Standard hex key set

Standard flat hand file

Emery tape 120

standard hand tap set

Parts Required

D0004002 Webb x 1

D0004003 Top Shaft Block x 2

D0004004 Brace Support Bar (D7451) x 1

D0004157 Motor plate spacer x 3

D0004342 Damper Bracket (5312) x 1

D0007451 Brace Support Bar OH (D4004) x 1

D0015490 Saw Turntable Sensor Flag x 1

D0015491 Saw Turntable Flag Bracket x 1

H0004024 Infeed Clamp Post x 1

H0004025 Outfeed Clamp Post (5302) x 1

H0004510 Shaft 30mm: 540 Saw Stroke x 2

P0000055 Adjustable Damper 200mm (Saw Stroke) x 1

R0000560 Bench Assemble Spindle x 1

R0000569E Bench Assemble Head Spindle Posts Mk5 x 1

V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

Étape 2 - Attach brace supports

attach brace supports to turntable plate

ensure correct one is dowelled

Étape 3 - Fit web

Fit web, use to set pitch of brace supports, and set both to same edge distance then finalise fasteners on brace supports and web

Étape 4 - Fit shafts

Fit shafts to turntable plate

Étape 5 - Fit pre assembled head

Fit pre assembled head in conjunction with 2 off top shaft blocks

Étape 6 - Fix top shaft blocks

Add fasteners to top shaft blocks and position evenly

Étape 7 - Finalise bearing blocks

Finalise bearing block fasteners ensuring correct alignment

Étape 8 - Fit spindle

Attach pre built spindle to main plate

Étape 9 - Fit motor plate and sr flags

Étape 10 - Fit saw blade

Étape 11 - Fit damper bracket

Étape 12 - Assemble guard and slit strips

Étape 13 - Fit guard

Fit assembled slit strips to damper housing and adjust damper bracket to achieve blade clearance between slit strips

Étape 14 - Remove slit strip guard

Remove slit strip assembly

Étape 15 - Assemble Cut cylinder

Assemble cut cylinder with cylinder rod bar and air fittings

Étape 16 - Mount cylinder to head

Attach cut cylinder to assembly ensuring correct alignment

Étape 17 - attach saw damper

Prepare 2 off M6 bolts to act as pins for damper

Fit damper to head assembly

Étape 18 - Prepare posts

Prepare infeed /outfeed posts for fitting

ensure machined faces are cleaned with emery but flatness is maintained (details required)

Ensure tapped holes are cleaned to remove any debris

Étape 19 - Fit posts

Attach posts to base

Details for correct orientation

Do not add adhesive at this point to posts

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