| [version en cours de rédaction] | [version en cours de rédaction] |
| Ligne 23 : | Ligne 23 : | ||
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 | P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 | ||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
P0000046 Fitting: 'Y' Adaptor 6mm x 4 | P0000046 Fitting: 'Y' Adaptor 6mm x 4 | ||
| − | P0000053 6mm T (P16 | + | P0000053 6mm T (P16) x 2 |
| − | |||
| − | |||
| − | |||
| − | |||
| − | P0000075 Parallel Y Connector 8mm x 1 | + | P0000075 Parallel Y Connector 8mm x 1 |
P0000077 Straight Adaptor 8mm - 1/8BSP x 3 | P0000077 Straight Adaptor 8mm - 1/8BSP x 3 | ||
| − | + | P0000160 Fitting: Flow Controller In Line 6mm x 4 | |
| − | |||
| − | |||
| − | |||
| − | P0000160 Fitting: Flow Controller In Line 6mm | ||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
| − | + | P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 | |
P0000401 6mm inline non return valve x 2 | P0000401 6mm inline non return valve x 2 | ||
| − | + | P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 | |
| − | |||
| − | P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 | ||
P0000513 Ball valve with QS connector x 1 | P0000513 Ball valve with QS connector x 1 | ||
P0000551 6mm inline Quick Exhaust Fitting x 6 | P0000551 6mm inline Quick Exhaust Fitting x 6 | ||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
| − | |||
P0001106 Plug in reducer 12mm to 8mm x 7 | P0001106 Plug in reducer 12mm to 8mm x 7 | ||
P0001107 12mm Y connector x 8 | P0001107 12mm Y connector x 8 | ||
| − | |||
| − | |||
R0015114 Bench Assemble Valve banks and Regulators | R0015114 Bench Assemble Valve banks and Regulators | ||
Version du 1 novembre 2023 à 18:53
Pneumatic installation details for ZX5 module B
Difficulté
Difficile
Durée
8 heure(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Unless otherwise stated
- 3 Étape 2 - Y269 Ring blow output
- 4 Étape 3 - Y270 Clamp hold
- 5 Étape 4 - Y350 Clamp infeed top
- 6 Étape 5 - Y351 infeed side clamp
- 7 Étape 6 - Y360 work blowers
- 8 Étape 7 - Y386 Outfeed clamps
- 9 Étape 8 - Y389 V cut valve fitting
- 10 Étape 9 - Y389 V cut
- 11 Étape 10 - Y395 Clamps V
- 12 Étape 11 - 12mm blue connections Ring feed
- 13 Étape 12 - 12mm blue connections Valve bank supply
- 14 Étape 13 - 12mm blue connection V cut valve
- 15 Étape 14 - 12mm blue connection
- 16 Étape 15 - Ring supply Anti drop system
- 17 Étape 16 - 12mm red Connection Bulkhead /Air gun
- 18 Étape 17 - 12mm Red connection Z support cylinder
- 19 Étape 18 - 12mm red connection VZ support cylinder
- 20 Étape 19 - 12mm red connection Z support pilot 1
- 21 Étape 20 - 12mm red connection rear lower panel
- 22 Étape 21 - 12mm red connection 12mm from bulkhead
- 23 Étape 22 - 12mm red connection rear bulkhead
- 24 Étape 23 - Z support cylinder Feeds
- 25 Étape 24 - VZ support cylinder feed
- 26 Étape 25 - Z support exhaust
- 27 Commentaires
Introduction
Tools Required
Pipe cutters
Pipe identification numbers
Parts Required
D0015703 Air Gun Bracket x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
P0000046 Fitting: 'Y' Adaptor 6mm x 4
P0000053 6mm T (P16) x 2
P0000075 Parallel Y Connector 8mm x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 3
P0000160 Fitting: Flow Controller In Line 6mm x 4
P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6
P0000401 6mm inline non return valve x 2
P0000470 Valve: 5/2 PnPnu 1/8BSP x 1
P0000513 Ball valve with QS connector x 1
P0000551 6mm inline Quick Exhaust Fitting x 6
P0001106 Plug in reducer 12mm to 8mm x 7
P0001107 12mm Y connector x 8
R0015114 Bench Assemble Valve banks and Regulators
Étape 1 - Unless otherwise stated
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
Étape 2 - Y269 Ring blow output
pipe id 2699
Connect to port 4 on valve bank
Blank port 2
Runs through energy chain to ring
Connect to Inline flow reg on tool sensor assembly
Étape 3 - Y270 Clamp hold
Pipe id 2701
Connect to port 2 on valve bank
Through trunking
Connect to Nose of clamp hold cylinder
Pipe id 2709
Connect to port 4 on valve bank
Through trunking
Connect to base of cylinder
Étape 4 - Y350 Clamp infeed top
Pipe id 3501
Connect to port 2 on valvebank
Through trunking
Connect to swarf chute bulkhead
Connect bulkhead to nose of cylinder
Pipe id 3509
Connect to port 4 of valvebank
Through trunking
Connect to IN port of Y350 regulator
Pipe ID 3502
Connect to OUT port on Y350 regulator
Connect to swarf chute bulkhead
Connect bulkhead to base of cylinder , P0000551 qev must be fitted next to cylinder connection
Étape 5 - Y351 infeed side clamp
Pipe ID 3511
Connect to port 2 on valve bank
Through trunking
Connect to base of side clamp cylinder
Pipe ID 3519
Connect to port 4 on valvebank
Through trunking
Connect to IN port on Y351 regulator
Pipe ID 3512
Connect to OUT port on Y351 regulator
Through trunking
Connect to nose of cylinder . P0000551 qev to be fitted next to cylinder fitting
Étape 6 - Y360 work blowers
Pipe Id 3609
Connect to port 4 on valvebank
Blank port 2
Connect to inline flow regulator on datum roller blowers
Étape 7 - Y386 Outfeed clamps
Pipe ID 3861
Connect to port 2 on valvebank
direct to cylinders
Add 6mm Y connector to create 2 off 3861 pipes
Connect side clamp cylinder nose and top clamp cylinder nose
Pipe ID 3869
Connect to port 4 on valvebank
Run through trunking
Split with 6mm Tee connector
Feed IN port of Y386 top and Y386 side Regulators
Pipe ID 3862
Connect to OUT of Y386 top clamp regulator
Through trunking
Connect to base of top clamp cylinder . P0005551 QEV must be fitted next to cylinder fitting
Pipe ID 3863
Connect to OUT port on Y386 side clamp regulator
Through trunking
Connect to base of top clamp cylinder . P0000551 QEV must be fitted next to cylinder connection fitting
Étape 8 - Y389 V cut valve fitting
Assemble 5/2 valve and fit onto V notch lower support angle
Étape 9 - Y389 V cut
Pipe ID 3891
Connect port 2 of valve bank to port 12 of 5/2 valve
Connect port 2 of 5/3 valve to base of VZ cut cylinder with 8mm black air pipe
Pipe ID 3899
Connect port 4 of valve bank to port 10 on 5/3 valve
Connect 4 on 5/3 valve to nose of VZ cut cylinder with 8mm black airpipe
Cut 8mm Y connector into pipe alongside cylinder and and fit 8 to 6mm reducer
Connect 6mm black airpipe from y connector to pilot check valve at base of cylinder
Étape 10 - Y395 Clamps V
Pipe ID 3951
Connect port 2 on valve bank
Through trunking
Add 6mm Y connector to create 2 3951 feed pipes
Connect to noses of top and side v notch clamps
Pipe ID 3959
Connect to port 4 of valve bank
Through trunking
6mm tee connector
Feed both IN ports on Y395 top clamp and Y395 side clamp regulators
Pipe ID 3952
Connect OUT port on Y395 top clamp regulator
Through trunking
Connect to inline flow regulator
Connect to base of v clamp top cylinder . P0000551 QEV must be fitted
Pipe ID 3953
Connect to OUT port on Y395 V clamp side regulator
Connect to inline flow regulator near cylinder
Connect inline flow regulator to base of side clamp cylinder . P0000551 must be fitted next to cylinder
Étape 11 - 12mm blue connections Ring feed
Connection for 12mm ring main as follows
Front lower 12mm bulkhead to connect to 12mm Y connector at point A indicated
Add 12mm to 8mm reducer then 8mm to 6mm reducer into Y fitting and connect 6mm blue airpipe to feed up to point B
Étape 12 - 12mm blue connections Valve bank supply
Connect previous fitted Y connector to a new 12mm Y connector at point A
Add 12mm blue pipe to feed valve bank , exit pipe through slot to feed valve bank
Étape 13 - 12mm blue connection V cut valve
Connect previous 12mm Y connector to new 12mm Y connector at point A
Use 12mm to 8mm reducer and connect 8mm blue air pipe , feed out of grommit and supply 5/3 v notch valve
Étape 14 - 12mm blue connection
Connect previous fitted 12mm Y connector to rear lower panel 12mm bulkhead .
Run pipe along rear basket
Étape 15 - Ring supply Anti drop system
Connect 6mm blue feed pipe to non return valve at indicated point
Connect 6mm Y connector to non return valve
Connect feed pipe from ring assembly to one port of Y connector
Connect 6mm pipe to second port of Y connector and run pipe to point B
Add P0000513 q ball valve
Connect 6mm blue pipe to Q valve to run into energy chain and act as exhaust
Étape 16 - 12mm red Connection Bulkhead /Air gun
Connect 1st 12mm bulkhead on lower front panel with 12mm red pipe
Add 12mm Y connector at point A and fit 12mm to 8mm reducer then add 8mm red pipe to exit trunking and feed Air gun regulator port IN
Étape 17 - 12mm Red connection Z support cylinder
Add new 12mm Y Connector at point A and connect to previous Y connector .
Add 12mm to 8mm reducer and 8mm to 6mm reducer to provide 6mm red pipe to feed to Z support cylinder regulator port IN
Add P0000501 non return to 6mm red pipe just before entry into In port
Étape 18 - 12mm red connection VZ support cylinder
Add 12mm Y connector at point indicated and connect to previous 12mm Y connector
Add 12mm to 8mm reducer and connect 8mm red pipe to feed VZ regulator port IN
Étape 19 - 12mm red connection Z support pilot 1
Add 12mm Y connector at point A
Add 12mm to 8mm reducer, then 8mm to 6mm reducer , then connect 6mm red pipe to exit through grommit and feed pilot valve on z support cylinder 1
Étape 20 - 12mm red connection rear lower panel
Connect previous fitted 12mm Y connector to rear 12mm bulkhead fitting
run pipe along wire basket at rear
Étape 21 - 12mm red connection 12mm from bulkhead
Connect 12mm red pipe front front 12mm bulkhead to Y connector at indicated point
fit 12mm to 8mm reducer then 8mm to 6mm reducer and connect 6mm red pipe to feed pilot valve on z support cylinder 2
Étape 22 - 12mm red connection rear bulkhead
Connect previous fitted Y connector to rear bulkhead with 12mm pipe
Étape 23 - Z support cylinder Feeds
Connect 6mm red pipe to Out port on Z support cylinder
Add 6mm Y connector and connect 2 off 6mm red airpipes to route into trunking and feed both Z support check valves
Étape 24 - VZ support cylinder feed
Connect 8mm red pipe to OUT port on VZ support regulator and feed base QEV valve on VZ support cylinder
Étape 25 - Z support exhaust
Add 6mm black airpipes to QEV on z support cylinders
Run through trunking to exit point indicated
Connect to blowers on swarf chute
Draft
Français
English
Deutsch
Español
Italiano
Português