R0015316 V notch Final Assembly : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
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B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
 
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
 +
 +
B0000173 Blanking plug foc x 28
  
 
B0000426 Linear Rail MSB25 400mm Long (AMT)  x 4
 
B0000426 Linear Rail MSB25 400mm Long (AMT)  x 4
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1  Ensure correct witness faces are used  
+
1  Ensure correct witness faces are used
 
 
 
 
2 Ensure bearing datum faces are orientated correctly
 
 
 
  
3 Correct fasteners are used at correct positions</translate>
+
2 Correct fasteners are used at correct positions</translate>
 
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{{Tuto Step
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|Step_Title=<translate>Fit Bearings</translate>
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|Step_Content=<translate>1 Thoroughly degrease B0000046 Slide Base Bearing Block fixing holes with FE10 solvent
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2 Fit bearings to rails as shown.  Ensure bearing datum face in orientated as shown
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3 Slide Bearing to end of rails and fit supplied grease nipple and orientate as shown</translate>
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 +
{{Tuto Step
 +
|Step_Title=<translate>Attach Bearing plates</translate>
 +
|Step_Content=<translate>Attach 2 off D0015156 Saw Bearing Plate as shown
 +
 +
 +
Observe following points
 +
 +
 +
1 Ensure  bearings  are mated correctly to register on bearing block as shown
 +
 +
 +
2 Use bearing plate with correctly mounted bearings to set position on lower bearing rail. Ensure rail position is set by bearing rail at both ends of travel
 +
 +
 +
3 Finalise all Fasteners in lower bearing rail , adding adhesive and tension individually
 +
 +
 +
4 Insert 28 off B0000173 blanking plug to linear rails.  Ensure plugs are fitted accurately flush to top face of rail</translate>
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{{Notes}}
 
{{Notes}}

Version du 26 septembre 2023 à 10:57

Auteur avatarGareth Green | Dernière modification 5/09/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard Hex key set

Standard Spanner set

ZX5 Blade tightening tool

Compressed air connection with regulation (for axis support)


Parts required


A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

B0000173 Blanking plug foc x 28

B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

D0015156 Saw Bearing Plate x 2

D0015161 Saw Plate x 4

D0015162 Saw Mid Spacer Bar x 1

D0015163 Saw Bearing Spacer Bar x 1

D0015168B Balance Cylinder Bracket x 2

D0015169B Cylinder Rod Bracket x 2

D0015179 Energy Chain Bracket x 2

D0015180 Datum Switch Bracket (VZ) x 1

D0015183 VY Stop x 2

D0015235 VY Datum Switch Bracket x 1

D0015236 VY Energy Chain Bracket - Fixed x 1

D0015237 VY Energy Chain Bracket - Moving x 1

D0015250 Safe Sensor Block x 1

D0015251 Safe Sensor Finger x 1

D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

D0015452 Scissor Cable Retainer x 1

D0015541 Energy Chain Deflector x 1

D0015704 Energy Chain Support Plate x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

E0001185 Elte Saw motor x 4

M0001087 Rubber Bump Stop M6 Ø20x24 x2

P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

P0000023 Fitting: Hex Nipple 1/8 BSP x 1

P0000026 Silencer 1/4 BSP x 1

P0000050 Fitting: Silencer 1/8'' BSP x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 1

P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

P0001133 Cylinder: Ø50 x 500 x 2

P0001134 Floating Joint M18x1.5 x 2

P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

P0001142 Adjustable Damper 150mm stroke (3000N) x 1

P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

R0015084 Bench assemble and Drill Off Swarf chutes

V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4


Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised



Étape 2 - Fit Bearing rails

Fit 4 off B0000426 Linear Rail MSB25 400mm Long as shown


A and B can be finalised with fixings, C and D should be left loose for adjustment later


Use M6 x 20 and M6 x 16 socket caps at indicated points


Take care on the following notes as shown


1 Ensure correct witness faces are used

2 Correct fasteners are used at correct positions

Étape 3 - Fit Bearings

1 Thoroughly degrease B0000046 Slide Base Bearing Block fixing holes with FE10 solvent


2 Fit bearings to rails as shown. Ensure bearing datum face in orientated as shown


3 Slide Bearing to end of rails and fit supplied grease nipple and orientate as shown


Étape 4 - Attach Bearing plates

Attach 2 off D0015156 Saw Bearing Plate as shown


Observe following points


1 Ensure bearings are mated correctly to register on bearing block as shown


2 Use bearing plate with correctly mounted bearings to set position on lower bearing rail. Ensure rail position is set by bearing rail at both ends of travel


3 Finalise all Fasteners in lower bearing rail , adding adhesive and tension individually


4 Insert 28 off B0000173 blanking plug to linear rails. Ensure plugs are fitted accurately flush to top face of rail


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