L0099901 Emergency Kit Samsung Nextmove Drive Repair

Operating procedures and instructions for the emergency repair kit for Samsung / Nextmove machines

L0099901_Emergency_Kit_Samsung_Nextmove_Drive_Repair_L0099901.jpg

Goal

This kit is to simplify the process of identifying and repairing drive and motor problems on site on older obsolete systems. It uses the spare service exchange stock harvested from refurbishments, rebuild and drive upgrades. This kit solves the following problems

• Attempting to successfully diagnose a faulty problem on phone support
• Successfully identifying the correct stock items
• Sending an engineer without the correct parts
• Reducing cost to customer where the root cause of a problem is not clear
• Improve first time fix, as all potential parts are on site to test
• Move the drive programming function to the engineer on site by sending a drive programming unit

...The drive programmers are extremely rare so must be treated with care and must be returned

Warranty

These parts are offered as second and emergency repair item only and are not offered with a warranty

Machines Covered

This kit is only suitable for the following machine types, using a Nextmove control system.

Does not apply to machines that have been upgraded to the Beckhoff control system

Machine Type
Flowline
Saw
ZX3 / 4
Microline

Process

Team	Trigger	Task
Service Support	Customer reports a drive / servo problem	Attempt phone and online diagnostics. If parts are needed request L0099901 Liaise with parts team to book engineer to meet crate on site (PO from customer needed)
Parts	Customer / service request for quote	Quote for L0099901
Parts	Wait for customer PO	Process Sales Order Arrange pick up / returns form - add to crate
Stores	Sales order requested	Dispatch crate for next day delivery
Stores	Crate received back to Stuga	Replenish missing stock items Update the free text works order with parts identified

Parts

Drive Parameter Settings

			Router	Eco		Standalone Saw		Flowline / ZX / Microline
			X Axis	X Axis (Sml mtr)		Saw		X Axis		Y Axis		Z Axis	R Axis	R Axis	Saw
Parameter		Notes		Std Hand	Opp Hand	Std Hand	Opp Hand	SH	OH		OH Zx		Old	RSMH	SH	OH
1	Rpm per Volt		500	500	500	500	500	500	500	500		500	500	500	500	500
2	P Gain	Change to 50 for testing motor off-load	60	277	277	125	125	65	65	110		250	40	40	65	65
3	I Gain		46	356	356	45	45	25	25	50		160	33	33	25	25
4	Pos P Gain		50	15	15	50	50	23	23	23		23	23	23	23	23
6	T Cut Off Freq		250	879	879	500	500	600	600	500		750	750	750	600	600
34	Pos FF Gain		50	50	50	50	50	0	0	0		0	0	0	0	0
36	Gear Num		2048	2048	2048	2048	2048	1024	1024	1024		1024	2048	2048	1024	1024
37	Gear Denom		400	8192	8192	400	400	2048	2048	2048		2048	1024	1024	2048	2048
40	Speed cutof freq		200	251	251	200	200	0	0	0		0	0	0	0	0
41	Control Mode		0	0	0	1	1	1	1	1		1	0	0	1	1
44			10	0	0	0	1000	0	1000	1000	0	1000	0	0	1000	0
44-1	Stop Method		0	0	0	0	0	0	0	0	0	0	0	0	0	0
44-2	After Stop		1	0	0	0	0	0	0	0	0	0	0	0	0	0
44-3	Emergency Stop		0	0	0	0	0	0	0	0	0	0	0	0	0	0
44-4	Encoder O/p dir		0	0	0	0	1	0	1	1	0	1	0	0	1	0
45			0	0	0	0	1000	0	1000	1000	0	1000	1000	1000	1000	0
45-1	Zero Clamp		0	0	0	0	0	0	0	0	0	0	0	0	0	0
45-2	Trapez / Scurve		0	0	0	0	0	0	0	0	0	0	0	0	0	0
45-3	Torque filter		0	0	0	0	0	0	0	0	0	0	0	0	0	0
45-4	Fwd / Reverse		0	0	0	0	1	0	1	1	0	1	1	1	1	0
45-5	Pulse O/p cct		0	0	0	0	0	0	0	0	0	0	0	0	0	0
46			40008	40008	40008	40000	40000	40008	40008	40008		40008	40008	40008	40008	40008
46-1	Pulse Form		8	8	8	0	0	8	8	8		8	8	8	8	8
46-2	Select Set 01 Unit		0	0	0	0	0	0	0	0		0	0	0	0	0
46-3	Reserved		0	0	0	0	0	0	0	0		0	0	0	0	0
46-4	Function of CN1 10pin		0	0	0	0	0	0	0	0		0	0	0	0	0
46-5	Function of CN1 15pin		4	4	4	4	4	4	4	4		4	4	4	4	4
51	Encoder Type		1	1	1	1	1	1	1	1		1	100	107	1	1
52	Motor Type		1012	1012	1012	1012	1012	1012	1012	1012		1012	2322	2422	1012	1012
53	Motor Capacity		80	100	100	80	80	80	80	80		80	100	100	80	80

Drawings

Encoder Cables to Nextmove

Motor Cable Plugs

en none 0

Draft