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• All lubrication points should be greased p … All lubrication points should be greased prior to testing ensure the following are greased '''Leadscrews''' Z axis leadscrew 2off leadscrews 1 off grease point per leadscrew Y Axis Leadscrew 1 off grease point VZ axis leadscrew 1 off grease point '''Bearings''' 4 off Y axis bearings 4 off Z axis bearings 8 off VZ axis bearings
  bearings 4 off Z axis bearings 8 off VZ axis bearings <br/>  +
• Blank off all unused bulkhead and connection ports not required  +
• Check for audible leaks and correct if required Check operation of air gun . Ensure pressure is set to maximum of 2 bar  +
• Disconnect air and remove fitted blanks for testing  +
• Ensure all clamps are clear from V notch cut axis Home position should be up Manually fire valve V notch assembly should move down towards the floor  +
• Ensure soft start adjuster is fully wound out Set air service unit to 6 bar <br/>  +
• Home position Blower should be switched o … Home position Blower should be switched off Fire valve, blower should activate on infeed datum roller assembly Check orientation of in line flow regulator . Fully closed, air feed should stop totally . If not possible, flow regulator is fitted incorrectlyble, flow regulator is fitted incorrectly  +
• Home position Blower should be switched o … Home position Blower should be switched off Fire valve, blower should activate on tool break sensor assembly Check orientation of in line flow regulator . Fully closed, air feed should stop totally . If not possible, flow regulator is fitted incorrectlyble, flow regulator is fitted incorrectly  +
• Home position is retracted away from bottom rollers Manually fire valve, cylinder should move toward datum rollers  +
• Home position should be lifted up Manually fire valve, set regulator pressure to 2 bar Clamp should move down when fired  +
• Home position should be retracted away from datum rollers Manually fire valve, set regulator pressure to 2 bar Clamp should move in when fired  +
• Manually override air service unit to purge Blue ring main Caution All cylinders should move to their home positions Check for audible leaks from ring main and cylinder connections Check for leaks when all outputs are individually fire also  +
• Output testing will be carried out under a no-emergency stop situation ensure pcl coupling is used for ability for quick disconnection Ensure all colleagues are aware of testing and ensure good working practise is followed  +
• Set VZ axis regulator to 5 bar  +
• Set Z axis support pressure. Set at 5 ba … Set Z axis support pressure. Set at 5 bar, and adjust to balance. Rotary ring should be held in position under cylinder pressure, but be able able to be moved up and down by turning the leadscrew by hand If resistance is felt or axis bounces when leadscrew is turned , check air connections for correct piping, check air connections for correct piping  +
• Shared Output for top and side clamp Hom … Shared Output for top and side clamp Home positions are side clamp retracted away from datum rollers Top clamp retracted away from datum rollers Manually fire valve Set Y386 side clamp regulator to 2 bar Y386 top clamp regulator to 2 bar Clamps should move towards datum rollers Check that P0000160 flow regulators are orientated correctly. When fully wound in on adjustment, cylinder stroke should not be possible when the valve is manually fired. If flow regulation is not possible, orientation is incorrect
  ossible, orientation is incorrect <br/>  +
• Y395 is a shared output for V top and side … Y395 is a shared output for V top and side clamp Home positions are side clamp retracted away from datum rollers Top clamp retracted away from datum rollers Manually fire valve Set Y395 side clamp regulator to 4 bar Y395 top clamp regulator to 4 bar Clamps should move towards datum rollers when fired Check that P0000160 flow regulators are orientated correctly. When fully wound in on adjustment, cylinder stroke should not be possible when the valve is manually fired. If flow regulation is not possible, orientation is incorrect is not possible, orientation is incorrect  +