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• 1 D0016339 bracket should be trial fitted to the cylinder assembly as shown 2 Cylinder bracket shown must be able to be moved in all directions shown to ensure correct operation Check for all assembled cylinders  +
• 1 Remove cylinder lock nut from end of cylinder and use FE10 solvent to degrease cylinder thread 2 Apply loctite 243 to cylinder thread and fit D0016340 cylinder push arm and locate against cylinder piston thread shoulder as shown  +
• 8 off 1 label 8 off P0001047 sensor SO … 8 off 1 label 8 off P0001047 sensor SO at connection end 2 Use test box and connect sensor and set position on cylinder with piston extended out of cylinder
  
  ...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading
  
  Then the reed switch should be set at the middle point of reading</div> </div><br/>  +
• 8 off Use 2 off m6 x 16 socket caps to attach sensor bracket to cylinder  +
• 8 off 1 Remove OEM sensor locking nut fr … 8 off 1 Remove OEM sensor locking nut from sensors P0000488 2 Label sensors at trailing end SH 3 Use m4 x 6 button heads and attach sensor to D0015540 as shown
  
  ...Ensure 2 off indicated m4 x 6 button fasteners are pulled into the rebate left when the locking grubscrew is removed
  
  pulled into the rebate left when the locking grubscrew is removed</div> </div><br/>  +
• 8 off P0001200 cylinder Use Loctite 572 on all air fittings 1 Attach P0001098 elbow as shown 2 Attach P0001198 elbow 3 Attach P0000238 elbow <br/>  +
• All threaded pneumatic fittings MUST have adequate Loctite572 applied The ring has an anti drop system for tooling on emergency stop, and presence of any air leaks will affect this feature  +
• Apply Loctite 243 to exposed cylinder thre … Apply Loctite 243 to exposed cylinder thread and also M10 locking nut Fit nut to cylinder thread and apply light tension to secure the nut against the cylinder push arm nut
  
  ...Excessive tension can deform the cylinder push nut and render it unable to float within the cylinder anchor bracket
  
  d render it unable to float within the cylinder anchor bracket</div> </div> <br/>  +
• Loctite 243 must be used on all bolts Bolts must be pen marked when finalised  +
• M0001170 magnet must have additional 2 part adhesive (araldite ) applied to be adequately attached to D0016339 cylinder anchor <br/>  +
• Mark 4 off sensors P0001047 at connection … Mark 4 off sensors P0001047 at connection end DO Mark 4 off sensors P0001047 at connection end DH Use test box and set reed switches in position on cylinders orientated as shown in picture
  ...It is vital the reed switch is set to mid read point on the cylinder . With the cylinder in the position to be set, the reed switch should be moved forward and back to determine the length of movement the switch will read at. Then the reed switch should be set at the middle point of reading
  Then the reed switch should be set at the middle point of reading</div> </div>  +
• Use Loctite 572 on all air fittings 4 off Cylinder P0001201 1 Attach P0000459 4mm elbow 2 Attach P0001098 elbow 3 Attach P0001202 flow regulator elbow  +