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• 1 Use assembled rack stop from previous … 1 Use assembled rack stop from previous step 2 Rotate drive shaft to position rack as show 3 Position rack stop as shown and mark, drill and tap to M6 . Ensure M6 hex set bolt is set as shown for maximum adjustment Use M6 x 16 socket caps and A form washers to fixx 16 socket caps and A form washers to fix  +
• 1 Assemble one off D015625 and 1 off D001 … 1 Assemble one off D015625 and 1 off D0015625 -OH as shown using a M6 x 25 hex set bolt and 2 M6 nuts. 2 Rotate drive shaft to position rack as show 3 Position rack stop as shown and mark, drill and tap to M6 . Ensure M6 hex set bolt is set as shown for maximum adjustment Use M6 x 16 socket caps and A form washers to fixx 16 socket caps and A form washers to fix  +
• 1 Set First and last slider into the posi … 1 Set First and last slider into the position shown to align indicated hole with fixing point on support arm. Slide pinion into position once slider has been moved to correct point. 2 Fine adjustment can be gained by Removing tension off M6 bolt on drive rail , and using slot to change position of drive rail mounting . Use Socket cap bolt to lock position onto support arm 3 Check measurement between pin and hepco beam on both sliders to ensure they are the same.
  rs to ensure they are the same. <br/>  +
• 1 Slide drive pinion into position 1 unde … 1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage  +
• <div class="icon-instructions caution-i …
  ...Until rack stops are fitted, it is possible to over position slide units and they will run off drive pinions, and loose all settings previously set. Take care and follow good practice
  e all settings previously set. Take care and follow good practice</div> </div>  +
• Add alignment mark as shown to all rack and pinions  +
• Alignment of cylinder pins is vital, and the following should be maintained 1 Alignment should be parallel to main hepco beam 2 Alignment should be Straight To achieve this the following steps are required <br/>  +
• Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown  +
• Once drive rack has been meshed, it is vit … Once drive rack has been meshed, it is vital to check that clearance is present between rack and fixing for bearing block. Area shown should be checked for clearance, if the fastener hits the drive rail, it should be spaced back with an M10 A form washer on the indicated face to give clearance. This must be checked on all drive racks This must be checked on all drive racks  +
• Once pins have been set by wireline, double check by measurement. Measure every pin from hepco rail ( same process as first and last setting) with a steel rule All measurements should be within tolerance of -+ 0.5mm  +
• Remaining slide units now need adjusting t … Remaining slide units now need adjusting to align to the wire line . Adjust one at a time, and use a P0000501 non return valve and 6mm pipe to purge each cylinder as you work on it. Once a cylinder is set, remove non return valve and place on next cylinder being setvalve and place on next cylinder being set  +
• Repeat step two for remaining 8 slider units  +
• Supervisor Sign off required for all above settings  +
• Use dokit [[correct use of wire line]] … Use dokit [[correct use of wire line]] to ensure alignment is completed correctly 1 Attach P0000501 non return valve with 6mm pipe to first and last cylinder and purge with air to maintain active position of cylinder. 2 Set wire line between these two active cylinderse line between these two active cylinders  +